DETERMINING MALFUNCTIONING PART (HS-CAN) [MULTIPLEX COMMUNICATION SYSTEM (R.H.D. (EXCEPT MZR-CD 2.2, MZR 2.0 DISI i-stop, ZY))]

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Caution

• If the malfunctioning part is detected in the communication line, before disconnecting the related connector for inspection, press the connector in the connection direction to verify that there is no looseness or disconnection.

• When disconnecting the connector, verify that there is no damage, deformation, or corrosion of the connector terminals.

1. Verify the CAN system-related module DTCs and the failed module on the M-MDS screen.

2. Refer to “DTC Output Pattern and Malfunctioning Part” and find the area linked from the malfunctioning part.

Note

• A hyphen (-) in the DTC output pattern cell indicates that the DTC may be displayed depending on the malfunction detection conditions. If it is not displayed, the malfunctioning part can be determined by checking only the crosses (×).

• If any of the following DTCs is displayed alone, perform the applicable DTC inspection. (See DTC TABLE [MULTIPLEX COMMUNICATION SYSTEM (R.H.D. (EXCEPT MZR-CD 2.2, MZR 2.0 DISI i-stop, ZY))].)

― PCM (MZ-CD 1.6 (Y6) (EURO4 emission level)): U0416

― PCM (MZ-CD 1.6 (Y6) (EURO5 emission level)): U0415:00, U0426:00

― EHPAS control module: U2023

― DSC HU/CM: U0401:00, U0402:00, U0422:00, U0428:62, U0428:64

― BCM: U0401:68

― Rear vehicle monitoring control module (RH): U0401:68, U0402:68, U0415:68

― Instrument cluster: U0100:87, U0401:68, U0401:92, U0402:68, U0402:92, U0415:68, U0415:92, U0452:92, U0483:68, U0483:92, U0515:68, U0515:92, U0533:68, U2005:86

3. Inspect the possible cause and inspection item of the applicable malfunctioning part.

4. Perform the DTC inspection after the repair procedure.

• If any DTC is displayed, return to FOREWORD [MULTIPLEX COMMUNICATION SYSTEM (R.H.D. (EXCEPT MZR-CD 2.2, MZR 2.0 DISI i-stop, ZY))].

DTC Output Pattern and Malfunctioning Part

Cross (×): Displayed

Hyphen (-): May or may not be displayed

M-MDS display		DTC display pattern
DTC output module	DTC	A	B	C	D	E	F	G	H	I	J	K	L	M	N	O	P	Q	R
PCM (PCM (LF, L5))	U0101:00		×
	U0121:00						×	×
	U0155:00																		×
PCM (PCM (Z6))	U0121:00						×	×
	U0131:00				×
	U0155:00																		×
PCM (PCM (MZ-CD 1.6 (Y6) (EURO4 emission level)))	U0118											×
	U0121							×
	U0122						×
	U0155																		×
	U0416						-
PCM (PCM (MZ-CD 1.6 (Y6) (EURO5 emission level)))	U0121:00						×	×
	U0140:00
	U0167:00																		×
	U0415:00						-	-
	U0426:00																		-
PCM (PCM (L3 Turbo))	U0121:00						×
	U0131:00				×
	U0140:00
	U0155:00																		×
TCM^*1 (TCM)	U0100:00	×
TCM^*1 (TCM)	U0121:00						×	×
EPS (EHPAS control module)	U0100	×		×
	U0140
	U0155																		×
	U2023	-		-
ABS^*2 (DSC HU/CM)	U0100:00	×		×		×
	U0101:00		×	×		×
	U0140:00
	U0155:00																		×
	U0401:00	-		-		-
	U0402:00 (FS5A-EL)		-	-		-
	U0402:00 (FN4A-EL)	-		-		-
	U0422:00
	U0428:62
	U0428:64
ABS^*3 (ABS HU/CM)	U0100:00	×		×		×
ABS^*3 (ABS HU/CM)	U0155:00																		×
GEM (BCM)	U0100:00	×		×		×			×
	U0101:00		×	×		×			×
	U0121:00						×	×	×
	U0151:00													×
	U0214:00																	×
	U0401:68	-		-		-			-
RVM^*4 (Rear vehicle monitoring control module (RH))	U0100:00	×		×		×			×	×
	U0101:00		×	×		×			×	×
	U0121:00						×	×	×	×
	U0140:00									×
	U0155:00																		×
	U0401:68	-		-		-			-	-
	U0402:68		-	-		-			-	-
	U0415:68						-	-	-	-
RCM (SAS control module)	U0155																		×
AFS^*6 (AFS control module)	U0100:00	×		×		×			×	×			×		×
AFS^*6 (AFS control module)	U0140:00									×			×		×
RKE^*7 (Keyless control module)	U0100:00	×		×		×			×	×			×		×		×
	U0101:00		×	×		×			×	×			×		×		×
	U0121:00						×	×	×	×			×		×		×
IC (Instrument cluster)	U0100:00	×		×		×			×	×			×		×		×
	U0100:87	-		-		-			-	-			-		-		-
	U0101:00		×	×		×			×	×			×		×		×
	U0121:00						×	×	×	×			×		×		×
	U0131:00				×	×			×	×			×		×		×
	U0140:00									×			×		×		×
	U0151:00													×	×		×
	U0182:00															×	×
	U0214:00																	×
	U0232:00										×		×		×		×
	U0401:68	-		-		-			-	-			-		-		-
	U0401:92	-		-		-			-	-			-		-		-
	U0402:68		-	-		-			-	-			-		-		-
	U0402:92		-	-		-			-	-			-		-		-
	U0415:68						-	-	-	-			-		-		-
	U0415:92						-	-	-	-			-		-		-
	U0452:92													-	-		-
	U0483:68															-	-
	U0483:92															-	-
	U0515:68																	-
	U0515:92																	-
	U0533:68										-		-		-		-
	U2005:86	-		-		-			-	-			-		-		-
M-MDS display module		“Fail” display pattern
PCM		×		×		×			×	×			×		×		×
TCM^*1			×	×		×			×	×			×		×		×
EPS					×	×			×	×			×		×		×
ABS^*2							×		×	×			×		×		×
ABS^*3								×	×	×			×		×		×
GEM										×			×		×		×
RVM^*4											×		×		×		×
FACM^*5												×	×		×		×
RCM														×	×		×
AFS^*6																×	×
RKE^*7																		×
IC																			×

*1 :ATX

*2 :With DSC

*3 :With ABS

*4 :With rear vehicle monitoring system

*5 :MZ-CD 1.6 (Y6) (EURO4 emission level)

*6 :With AFS (adaptive front lighting system)

*7 :With advanced keyless and push button start system

Possible cause

• Connector terminal disconnection, poor contact, damage, deformation, corrosion

• Open circuit in wiring harness between PCM and branch A

• PCM malfunction

System wiring diagram

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Inspection item

• PCM connector

• Wiring harness between PCM (LF, L5, L3 Turbo) terminal 1AM and branch A

• Wiring harness between PCM (LF, L5, L3 Turbo) terminal 1AI and branch A

• Wiring harness between PCM (Z6) terminal 1AE and branch A

• Wiring harness between PCM (Z6) terminal 1AI and branch A

• Wiring harness between PCM (MZ-CD 1.6 (Y6) (EURO4 emission level)) terminal 301 and branch A

• Wiring harness between PCM (MZ-CD 1.6 (Y6) (EURO4 emission level)) terminal 309 and branch A

• Wiring harness between PCM (MZ-CD 1.6 (Y6) (EURO5 emission level)) terminal 1AT and branch A

• Wiring harness between PCM (MZ-CD 1.6 (Y6) (EURO5 emission level)) terminal 1AS and branch A

• PCM

Possible cause

• Connector terminal disconnection, poor contact, damage, deformation, corrosion

• Open circuit in wiring harness between TCM and branch A

• TCM malfunction

System wiring diagram

am3zzw00008919

Inspection item

• TCM connector

• Wiring harness between TCM terminal B and branch A

• Wiring harness between TCM terminal E and branch A

• TCM

Possible cause

• Connector terminal disconnection, poor contact, damage, deformation, corrosion

• Open circuit in wiring harness between branch A and connector C-02

• Open circuit in wiring harness between connector C-02 and branch B

• Connector C-02 malfunction

System wiring diagram

am3zzw00008920

Inspection item

• Connector C-02

• Wiring harness between branch A and connector C-02

• Wiring harness between connector C-02 and branch B

Possible cause

• Connector terminal disconnection, poor contact, damage, deformation, corrosion

• Open circuit in wiring harness between EHPAS control module and branch B

• EHPAS control module malfunction

System wiring diagram

am3zzw00008921

Inspection item

• EHPAS control module connector

• Wiring harness between EHPAS control module terminal 2D and branch B

• Wiring harness between EHPAS control module terminal 2B and branch B

• EHPAS control module

Possible cause

• Connector terminal disconnection, poor contact, damage, deformation, corrosion

• Open circuit in wiring harness between branch B and connector C-41

• Connector C-41 malfunction

System wiring diagram

am3zzw00008922

Inspection item

• Connector C-41

• Wiring harness between branch B and connector C-41

Possible cause

• Connector terminal disconnection, poor contact, damage, deformation, corrosion

• Open circuit in wiring harness DSC HU/CM and connector C-41

• Connector C-41 malfunction

• DSC HU/CM malfunction

System wiring diagram

am3zzw00008923

Inspection item

• DSC HU/CM connector

• Connector C-41

• Wiring harness between DSC HU/CM terminal M and connector C-41

• Wiring harness between DSC HU/CM terminal J and connector C-41

• DSC HU/CM

Possible cause

• Connector terminal disconnection, poor contact, damage, deformation, corrosion

• Open circuit in wiring harness ABS HU/CM and connector C-41

• Connector C-41 malfunction

• ABS HU/CM malfunction

System wiring diagram

am3zzw00008924

Inspection item

• ABS HU/CM connector

• Connector C-41

• Wiring harness between ABS HU/CM terminal H and connector C-41

• Wiring harness between ABS HU/CM terminal L and connector C-41

• ABS HU/CM

Possible cause

• Connector terminal disconnection, poor contact, damage, deformation, corrosion

• Open circuit in wiring harness between connector C-41 and BCM

• Connector C-41 malfunction

• BCM malfunction

System wiring diagram

am3zzw00008925

Inspection item

• Connector C-41

• BCM connector

• Wiring harness between BCM terminal 1A and connector C-41

• Wiring harness between BCM terminal 1B and connector C-41

• BCM

Possible cause

• Connector terminal disconnection, poor contact, damage, deformation, corrosion

• Open circuit in wiring harness between BCM and connector C-17

• Open circuit in wiring harness between connector C-17 and branch C

• Connector C-17 malfunction

• BCM malfunction

System wiring diagram

am3zzw00008926

Inspection item

• BCM connector

• Connector C-17

• Wiring harness between BCM terminal 2A and connector C-17

• Wiring harness between BCM terminal 2B and connector C-17

• Wiring harness between connector C-17 and branch C

• BCM

Possible cause

• Connector terminal disconnection, poor contact, damage, deformation, corrosion

• Open circuit in wiring harness rear vehicle monitoring control module (RH) and connector C-24

• Open circuit in wiring harness connector C-24 and branch C

• Connector C-24 malfunction

• Rear vehicle monitoring control module (RH) malfunction

System wiring diagram

am3zzw00008927

Inspection item

• Rear vehicle monitoring control module (RH) connector

• Connector C-24

• Wiring harness between rear vehicle monitoring control module (RH) terminal L and connector C-24

• Wiring harness between rear vehicle monitoring control module (RH) terminal I and connector C-24

• Wiring harness between connector C-24 and branch C

• Rear vehicle monitoring control module (RH)

Possible cause

• Connector terminal disconnection, poor contact, damage, deformation, corrosion

• Open circuit in wiring harness fuel additive control module and branch B

• Fuel additive control module malfunction

System wiring diagram

am3zzw00008928

Inspection item

• Fuel additive control module connector

• Wiring harness between fuel additive control module terminal 7 and branch B

• Wiring harness between fuel additive control module terminal 6 and branch B

• Fuel additive control module

Possible cause

• Connector terminal disconnection, poor contact, damage, deformation, corrosion

• Open circuit in wiring harness branch C and connector C-17

• Open circuit in wiring harness connector C-17 and branch D

• Connector C-17 malfunction

System wiring diagram

am3zzw00008929

Inspection item

• Connector C-17

• Wiring harness between branch C and connector C-17

• Wiring harness between connector C-17 and branch D

Possible cause

• Connector terminal disconnection, poor contact, damage, deformation, corrosion

• Open circuit in wiring harness SAS control module and branch D

• SAS control module malfunction

System wiring diagram

am3zzw00008930

Inspection item

Three-connector type

• SAS control module connector

• Wiring harness between SAS control module terminal 1C and branch D

• Wiring harness between SAS control module terminal 1A and branch D

• SAS control module

Two-connector type

• SAS control module connector

• Wiring harness between SAS control module terminal 1X and branch D

• Wiring harness between SAS control module terminal 1T and branch D

• SAS control module

Possible cause

• Connector terminal disconnection, poor contact, damage, deformation, corrosion

• Open circuit in wiring harness between branch D and connector C-43

• Connector C-43 malfunction

System wiring diagram

am3zzw00008931

Inspection item

• Connector C-43

• Wiring harness between branch D and connector C-43

Possible cause

• Connector terminal disconnection, poor contact, damage, deformation, corrosion

• Open circuit in wiring harness between AFS control module and connector C-43

• Connector C-43 malfunction

• AFS control module malfunction

System wiring diagram

am3zzw00008932

Inspection item

• Connector C-43

• AFS control module connector

• Wiring harness between AFS control module terminal B and connector C-43

• Wiring harness between AFS control module terminal A and connector C-43

• AFS control module

Possible cause

• Connector terminal disconnection, poor contact, damage, deformation, corrosion

• Open circuit in wiring harness between connector C-43 and connector C-47

• Connector C-43 malfunction

• Connector C-47 malfunction

System wiring diagram

am3zzw00008933

Inspection item

• Connector C-43

• Connector C-47

• Wiring harness between connector C-43 and connector C-47

Possible cause

• Connector terminal disconnection, poor contact, damage, deformation, corrosion

• Open circuit in wiring harness between keyless control module and connector C-47

• Connector C-47 malfunction

• Keyless control module malfunction

System wiring diagram

am3zzw00008934

Inspection item

• Keyless control module connector

• Connector C-47

• Wiring harness between keyless control module terminal 2K and connector C-47

• Wiring harness between keyless control module terminal 2L and connector C-47

• Keyless control module

Possible cause

• Connector terminal disconnection, poor contact, damage, deformation, corrosion

• Open circuit in wiring harness between connector C-47 and Instrument cluster

• Connector C-47 malfunction

• Instrument cluster malfunction

System wiring diagram

am3zzw00008935

Inspection item

• Instrument cluster connector

• Connector C-47

• Wiring harness between instrument cluster terminal 2B and connector C-47

• Wiring harness between instrument cluster terminal 2D and connector C-47

• Instrument cluster