CYLINDER BLOCK ASSEMBLY (II)

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1.  Assemble in the order indicated in the table.

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1
Rear oil seal (See Rear Oil Seal Assembly Note.)
2
Flywheel
(See Flywheel Assembly Note.)
3
Oil pump
(See Oil Pump Installation Note.)
4
Oil strainer
5
Water pump
6
Thermostat
7
Crankcase ventilation cover
8
Knock sensor
9
Oil filter adapter
10
Gasket
(See Gasket Assembly Note.)
11
Oil cooler
(See Oil Cooler Type B Assembly Note.)
12
Oil filter
13
Oil filter cover
14
Oil pan
(See Oil Pan Assembly Note.)


Rear Oil Seal Assembly Note

1.  Apply clean engine oil to a new rear oil seal.

2.  Install the SST to the non-woven fabric side of the rear oil seal.

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3.  From the back side of the rear oil seal, verify that there is no damage or separation in the lip area of the rear oil seal.

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4.  Install the rear oil seal to the engine as shown in the figure.

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5.  Tighten the installation bolts in the order shown in the figure.

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Tightening torque
8.0—11.5 N·m {81.6—117.2 kgf·cm, 70.9—101.7 in·lbf}

Flywheel Assembly Note

1.  Secure the crankshaft using the SST.

2.  Tighten the installation bolts in two or three passes in the order shown in the figure.

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Tightening torque
151.3—161.1 N·m {15.43—16.42 kgf·m, 111.6—118.8 ft·lbf}

Oil Pump Installation Note

1.  Tighten the oil pump bolts in two steps in the order shown in the figure.

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Tightening torque
Step 1: 8—12 N·m {82—122 kgf·cm, 71—106 in·lbf}
Step 2: 17—23 N·m {1.8—2.3 kgf·m, 12.6—16.9 ft·lbf}


Gasket Assembly Note

1.  Apply engine oil to a new gasket.

Caution
•  Assemble the gasket to the correct position using the following procedure so that the gasket lip does not overlap the oil passage for the oil cooler. Otherwise, it could leak engine oil and damage the engine.

2.  Align the gasket lip to the gasket positioning areas of the oil cooler and assemble the gasket to the oil cooler.

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Oil Cooler Type B Assembly Note

1.  Align one of the positioning tabs on the oil cooler as shown in the figure to the oil filter adapter hole, and install the oil cooler.

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Oil Pan Assembly Note

1.  Apply silicone sealant to the areas shown in the figure.

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2.  Assemble the oil pan.

3.  Use a straight edge to align the junction of the oil pan and the cylinder block on the engine front cover side.

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4.  Tighten the bolts in the order shown in the figure.

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Tightening torque
17—23 N·m {1.8—2.3 kgf·m, 12.6—16.9 ft·lbf}