TRANSMISSION/TRANSAXLE

D6E055000000A01

Item

Specification
Clearance between the end of the oil pump housing and the outer rotor and inner rotor
Standard: 0.04—0.05 mm {0.0016—0.0019 in}
Maximum: 0.05 mm {0.002 in}
Clearance between the outer rotor and the inner rotor
Standard: 0.02—0.11 mm {0.0008—0.0043 in}
Maximum: 0.12 mm {0.0047 in}
Forward clutch drive plate thickness
Standard: 1.60 mm {0.063 in}
Minimum: 1.45 mm {0.057 in}
Forward clutch springs and retainer component free length
Standard: 17.2 mm {0.677 in}
Minimum: 15.2 mm {0.598 in}
Forward clutch clearance
Standard: 1.50—1.80 mm {0.059—0.070 in}
Reverse clutch drive plate thickness
Standard: 1.60 mm {0.063 in}
Minimum: 1.45 mm {0.057 in}
3-4 clutch drive plate thickness
Standard: 2.55 mm {0.100 in}
Minimum: 2.40 mm {0.094 in}
3-4 clutch driven plate thickness
Standard: 2.55 mm {0.100 in}
Minimum: 2.40 mm {0.094 in}
3-4 clutch springs and retainer component free length
Standard: 17.2 mm {0.677 in}
Minimum: 15.2 mm {0.598 in}
Rear sun gear bushing inner diameter
Standard: 29.900—29.921 mm {1.17717—1.17799 in}
Maximum: 29.941 mm {1.17878 in}
Reverse clutch clearance
Standard: 1.00—1.30 mm {0.039—0.051 in}
3-4 clutch clearance
Standard: 1.10—1.40 mm {0.043—0.055 in}
Low and reverse brake drive plate thickness
Standard: 1.60 mm {0.063 in}
Minimum: 1.45 mm {0.057 in}
Low and reverse brake clearance
2.20—2.50 mm {0.087—0.098 in}
Direct clutch drive plate thickness
Standard: 1.80 mm {0.071 in}
Minimum: 1.65 mm {0.065 in}
Direct clutch springs and retainer component free length
Standard: 17.2 mm {0.677 in}
Minimum: 15.2 mm {0.598 in}
Direct clutch clearance
Standard: 1.10—1.40 mm {0.043—0.055 in}
Reduction brake drive plate thickness
Standard: 1.80 mm {0.071 in}
Minimum: 1.65 mm {0.065 in}
Reduction brake springs and retainer component free length
Standard: 18.2 mm {0.717 in}
Minimum: 16.2 mm {0.638 in}
Reduction brake clearance
1.50—1.80 mm {0.059—0.070 in}
Differential backlash
Standard: 0.05—0.15 mm {0.002—0.005 in}
Maximum: 0.5 mm {0.020 in}
Differential bearing preload
1.7—2.7 N·m {18—27 kgf·cm, 16—23 in·lbf}
Front sun gear bushing inner diameter
Standard: 18.000—18.018 mm {0.70866—0.70936 in}
Maximum: 18.038 mm {0.71016 in}
End cover bushing inner diameter
Standard: 23.600—23.621 mm {0.92913—0.92995 in}
Maximum: 23.641 mm {0.93075 in}
Secondary sun gear bushing inner diameter
Standard: 26.000—26.021 mm {1.02362—1.02445 in}
Maximum: 26.041 mm {1.02524 in}
Primary gear preload
0.50—0.90 N·m {5.10—9.17 kgf·cm, 4.42—7.96 in·lbf}
Between the end of the torque converter and the end of the converter housing
21.4 mm {0.84 in}
Oil Pump bushing inner diameter torque converter side
Standard: 40.015—40.040 mm {1.57539—1.57637 in}
Maximum: 40.060 mm {1.57716 in}
Oil Pump bushing inner diameter forward clutch side
Standard: 19.000—19.021 mm {0.74803—0.74885 in}
Maximum: 19.041 mm {0.74964 in}
3-4 clutch hub bushing inner diameter
Standard: 18.000—18.018 mm {0.70866—0.70936 in}
Maximum: 18.038 mm {0.71016 in}
2-4 brake drum bushing inner diameter
Standard: 55.005—55.030 mm {2.16555—2.16653 in}
Maximum: 55.050 mm {2.16732 in}

Accumulator spring (standard)

Spring

Outer diameter mm {in}

Free length

mm {in}

No. of coils

Wire diameter

mm {in}
Servo apply accumulator large spring
21.0 {0.827}
67.8 {2.669}
10.3
3.5 {0.138}
Servo apply accumulator small spring
13.0 {0.512}
67.8 {2.669}
17.1
2.2 {0.087}
Forward accumulator large spring
21.0 {0.827}
75.0 {2.953}
10.7
2.3 {0.091}
Forward accumulator small spring
15.6 {0.614}
49.0 {1.929}
7.7
2.4 {0.094}

Snap ring size for forward clutch clearance

Range mm {in}

Snap ring sizes mm {in}
2.810—3.010 {0.111—0.118}
1.2 {0.047}
3.010—3.210 {0.119—0.126}
1.4 {0.055}
3.210—3.410 {0.127—0.134}
1.6 {0.063}
3.410—3.610 {0.135—0.142}
1.8 {0.071}
3.610—3.810 {0.143—0.150}
2.0 {0.079}
3.810—4.010 {0.150—0.157}
2.2 {0.087}

Snap ring size for reverse clutch clearance

Range mm {in}

Snap ring sizes mm {in}
2.370—2.570 {0.094—0.101}
1.2 {0.047}
2.570—2.770 {0.102—0.109}
1.4 {0.055}
2.770—2.970 {0.110—0.116}
1.6 {0.063}
2.970—3.170 {0.117—0.124}
1.8 {0.071}
3.170—3.370 {0.125—0.132}
2.0 {0.079}
3.370—3.570 {0.133—0.140}
2.2 {0.087}

Snap ring size for 3-4 clutch clearance

Range mm {in}

Snap ring sizes mm {in}
2.400—2.600 {0.095—0.102}
1.2 {0.047}
2.600—2.800 {0.103—0.110}
1.4 {0.055}
2.800—3.000 {0.111—0.118}
1.6 {0.063}
3.000—3.200 {0.119—0.125}
1.8 {0.071}
3.200—3.400 {0.126—0.133}
2.0 {0.079}
3.400—3.600 {0.134—0.141}
2.2 {0.087}

Servo return spring (Standard)

Outer diameter mm {in}

Free length mm {in}

No. of coils

Wire diameter

mm {in}
34.0 {1.340}
36.4 {1.430}
2.5
4.0 {0.160}

Snap ring size for low and reverse brake clearance

Range mm {in}

Snap ring sizes mm {in}
4.050—4.250 {0.159—0.167}
1.8 {0.071}
4.250—4.450 {0.167—0.175}
2.0 {0.079}
4.450—4.650 {0.175—0.183}
2.2 {0.087}
4.650—4.850 {0.183—0.190}
2.4 {0.094}
4.850—5.050 {0.190—0.199}
2.6 {0.102}
5.050—5.250 {0.199—0.207}
2.8 {0.110}
5.250—5.450 {0.207—0.215}
3.0 {0.118}

Snap ring size for direct clutch clearance

Range mm {in}

Snap ring sizes mm {in}
2.424—2.624 {0.096—0.103}
1.2 {0.047}
2.624—2.824 {0.104—0.111}
1.4 {0.055}
2.824—3.024 {0.112—0.119}
1.6 {0.063}
3.024—3.224 {0.120—0.126}
1.8 {0.071}
3.224—3.424 {0.127—0.134}
2.0 {0.079}
3.424—3.624 {0.135—0.142}
2.2 {0.087}

Snap ring size for reduction brake clearance

Range mm {in}

Snap ring sizes mm {in}
2.920—3.120 {0.115—0.122}
1.2 {0.047}
3.120—3.320 {0.123—0.130}
1.4 {0.055}
3.320—3.520 {0.131—0.138}
1.6 {0.063}
3.520—3.720 {0.139—0.146}
1.8 {0.071}
3.720—3.920 {0.147—0.154}
2.0 {0.079}
3.920—4.120 {0.155—0.162}
2.2 {0.087}

Primary control valve body spring (standard)

Item

Outer diameter

mm {in}

Free length

mm {in}

No. of coils

Wire diameter

mm {in}
Low and reverse shift valve spring
8.7 {0.343}
31.3 {1.232}
9.0
0.8 {0.031}
Solenoid reducing valve spring
8.7 {0.343}
44.2 {1.740}
16.0
1.1 {0.043}
Pressure regulator valve spring
7.9 {0.311}
36.3 {1.429}
13.2
0.9 {0.035}
Solenoid shift valve spring
8.3 {0.327}
35.1 {1.382}
12.0
0.6 {0.024}
Converter relief valve spring
9.0 {0.354}
42.5 {1.673}
14.2
1.3 {0.051}
Torque converter clutch control valve spring
8.7 {0.343}
31.3 {1.232}
9.0
0.8 {0.031}
Bypass valve spring
8.7 {0.343}
31.3 {1.232}
9.0
0.8 {0.031}
3–4 shift valve spring
8.7 {0.343}
31.3 {1.232}
9.0
0.8 {0.031}
Pressure modifier accumulator spring
11.0 {0.433}
23.0 {0.906}
6.6
1.5 {0.059}

Secondary control valve body spring (standard)

Item

Outer diameter

mm {in}

Free length

mm {in}

No. of coils

Wire diameter

mm {in}
4–5 shift valve spring
8.7 {0.343}
27.0 {1.063}
10.7
0.8 {0.031}
4/5 accumulator large spring
21.2 {0.835}
72.2 {2.843}
14.0
2.6 {0.102}
4/5 accumulator small spring
15.2 {0.598}
53.7 {2.114}
11.9
3.2 {0.126}

Differential preload use adjustment shim (mm {in})

0.50 {0.020}
0.55 {0.022}
0.60 {0.024}
0.65 {0.026}
0.70 {0.028}
0.75 {0.030}
0.80 {0.031}
0.85 {0.033}
0.90 {0.035}
0.95 {0.037}
1.00 {0.039}
1.05 {0.041}
1.10 {0.043}
1.15 {0.045}
1.20 {0.047}
1.25 {0.049}
1.30 {0.051}
1.35 {0.053}
1.40 {0.055}
1.45 {0.057}
1.50 {0.059}
1.55 {0.061}
–
–

Band strut length for 2-4 brake band servo stroke (mm {in})

36.0 {1.417}
36.5 {1.437}
37.0 {1.457}
37.25 {1.467}
37.5 {1.476}
37.75 {1.486}
38.0 {1.496}
38.25 {1.506}
38.5 {1.516}
39.0 {1.535}
–
–

Adjust shim size for output gear component total end play

total end play {in}

Adjust shims sizes mm {in}
1.431—1.481 {0.057—0.058}
1.20 {0.047}
1.381—1.431 {0.055—0.056}
1.15 {0.045}
1.331—1.381 {0.053—0.054}
1.10 {0.043}
1.281—1.331 {0.051—0.052}
1.05 {0.041}
1.231—1.281 {0.049—0.050}
1.00 {0.039}
1.181—1.231 {0.047—0.048}
0.95 {0.037}
1.131—1.181 {0.045—0.046}
0.90 {0.035}
1.081—1.131 {0.043—0.044}
0.85 {0.033}
1.031—1.081 {0.041—0.042}
0.80 {0.031}
0.981—1.031 {0.039—0.040}
0.75 {0.029}
0.931—0.981 {0.037—0.038}
0.70 {0.028}
0.881—0.931 {0.035—0.036}
0.65 {0.026}
0.831—0.881 {0.033—0.034}
0.60 {0.024}
0.781—0.831 {0.031—0.032}
0.55 {0.022}
0.731—0.781 {0.029—0.030}
0.50 {0.020}