BATTERY REMOVAL/INSTALLATION [L3 Turbo]

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1.  Remove in the order indicated in the table.

2.  Install in the reverse order of removal.

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1
Battery cover
(See Battery Cover Removal Note.)
(See Battery Cover Installation Note.)
2
Negative battery cable
3
Positive battery cable
4
Battery box
(See Battery Box Installation Note.)
5
Battery clamp
(See Battery Clamp Installation Note.)
6
Battery
7
Set bolt
(See Set Bolt Removal Note .)
(See Set Bolt Installation Note .)
8
PCM cover
(See PCM Cover Installation Note.)
9
PCM connectors
10
Battery tray and PCM component


Battery Cover Removal Note

Caution
•  To prevent damage to the clips, remove the battery cover one side at a time.
•  When pulling the clips, do not apply excessive force to a clip using the screwdriver or pair of pliers.
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1.  Remove the battery cover using the following procedure.

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(1)  Pull the clip (LH) in the outward direction and disengage the battery cover tabs.
(2)  Pull the clip (RH) in the outward direction and disengage the battery cover tabs.
(3)  Remove the battery cover.


Set Bolt Removal Note

1.  Drill the set bolts using a drill bit with a diameter larger than the shanks until the heads are removed.

•   If the shanks are remained, remove them using locking pliers.

2.  Clean all foreign material from the PCM connectors.


PCM Cover Installation Note

1.  Install the PCM cover hook to the PCM box hole.

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2.  Install with PCM cover hooks A aligned with the PCM box and PCM bracket holes at two points.

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3.  Install the PCM cover to the PCM box hook.

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Set Bolt Installation Note

1.   Install new set bolts and temporarily tighten them first, then tighten them until the necks of the bolts break off.


Battery Clamp Installation Note

1.  Assemble the battery clamp so that the arrow on it is pointed toward the front of the vehicle.

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Battery Box Installation Note

1.  Assemble with battery box hooks B aligned with the battery tray holes at two points.

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Battery Cover Installation Note

1.  Install with battery cover hooks C aligned with the battery tray holes at two points.

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2.  Set the battery cover to battery tray clips D at two points.

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