BATTERY REMOVAL/INSTALLATION [ZJ, ZY, Z6]


id0117c1800500


Without Throttle Valve Actuator

1.  Remove in the order indicated in the table.

2.  Install in the reverse order of removal.

am3zzw00004464

1
Battery cover
2
Negative battery cable
3
Positive battery cable
4
Battery box
5
Battery clamp
6
Battery
7
Battery tray


Battery cover removal note

Caution
•  To prevent damage to the clips, remove the battery cover one side at a time.
•  When pulling the clips, do not apply excessive force to a clip using the screwdriver or pair of pliers.
am3zzw00007290

1.  Remove the battery cover using the following procedure.

am3zzw00007291

(1)  Pull the clip (LH) in the outward direction and disengage the battery cover tabs.
(2)  Pull the clip (RH) in the outward direction and disengage the battery cover tabs.
(3)  Remove the battery cover.


Battery box installation note

1.  Assemble with battery box hooks E aligned with the battery tray holes at two points.

am3zzw00002081


Battery cover installation note

1.  Install with battery cover hooks A aligned with the battery tray holes at two points.

am3zzw00002082

2.  Install with battery cover hooks D aligned with the battery tray flange at two points.

am3zzw00002083

3.  Set the battery cover to battery tray clips C at two points.

am3zzw00007292


With Throttle Valve Actuator

1.  Remove in the order indicated in the table.

2.  Install in the reverse order of removal.

am3zzw00003370

1
Battery cover
2
Negative battery cable
3
Positive battery cable
4
Battery box
5
Battery clamp
6
Battery
7
Battery tray


Battery cover removal note

Caution
•  To prevent damage to the clips, remove the battery cover one side at a time.
•  When pulling the clips, do not apply excessive force to a clip using the screwdriver or pair of pliers.
am3zzw00007290

1.  Remove the battery cover using the following procedure.

am3zzw00007291

(1)  Pull the clip (LH) in the outward direction and disengage the battery cover tabs.
(2)  Pull the clip (RH) in the outward direction and disengage the battery cover tabs.
(3)  Remove the battery cover.


Battery box installation note

1.  Assemble with battery box hooks E aligned with the battery tray holes at two points.

am3zzw00002081


Battery cover installation note

1.  Install with battery cover hooks A aligned with the battery tray holes at two points.

am3zzw00002082

2.  Set the battery cover to battery tray clips C at two points.

am3zzw00007292