CLUTCH PEDAL INSPECTION

id051000801100


Clutch Pedal Height Inspection

1.  Measure the distance from the center of the upper surface of the pedal pad to the floor covering.

L.H.D.

am3zzw00004824

R.H.D.

am3zzw00004825
•  If the clutch pedal height is not within the specification, replace the clutch pedal. (See CLUTCH PEDAL REMOVAL/INSTALLATION.)
Clutch pedal height (Reference value)
L.H.D.: 153.9 mm {6.059 in}
R.H.D.: 147.3 mm {5.799 in}


Clutch Pedal Free Play Inspection

1.  Depress the clutch pedal by hand until clutch resistance is felt.

am3uuw00003306

•  If the clutch pedal free play is not within the specification, replace the clutch pedal. (See CLUTCH PEDAL REMOVAL/INSTALLATION.)
Clutch pedal free play (Reference value)
15 mm {0.591 in} or less


Clutch Pedal Disengagement Point Inspection

Caution
•  When performing inspections, always set the wheel blocks, set the parking brake, depress the brake pedal, and then perform the inspection with the brakes in operation. Otherwise, the vehicle could lurch and cause an accident.

1.  Apply the parking brake and fix the front and rear of the wheels with the wheel chocks.

2.  Start the engine.

3.  With the clutch pedal depressed, move the shift lever to the position just before engaging the reverse gear. (Do not shift completely to reverse position)

4.  Gradually release the clutch pedal and then hold it at the point where the sound of gear-grinding begins (clutch disengagement point).

5.  Measure the distances indicated as follows from the clutch disengagement point and verify that they are within the specification.

L.H.D.

am3zzw00004826

R.H.D.

am3zzw00004827
•  If not within the specification, inspect the following:
―  Clutch fluid level
―  Air infiltration in clutch fluid line
―  Clutch malfunction (clutch cover, clutch release bearing, clutch fork)
Distance A, from clutch disengagement point to full stroke
23 mm {0.906 in} or more (Reference value)
Distance B, from clutch disengagement point to floor mat
L.H.D.: 65.6 mm {2.583 in} or more (Reference value)
R.H.D.: 68.0 mm {2.677 in} or more (Reference value)
Clutch pedal stroke
G66M-R: 135 mm {5.315 in} (Reference value)
A26M-R: 135 mm {5.315 in} (Reference value)
G35M-R: 135 mm {5.315 in} (Reference value)
J65M-R: 135 mm {5.315 in} (Reference value)
F35M-R (type A)*1: 135 mm {5.315 in} (Reference value)
F35M-R (type B)*2: 126.3 mm {4.972 in} (Reference value)

*1: Applied VIN (assumed)

*2: Applied VIN (assumed)
JMZ BK14J2*# 500001—JMZ BK14J2*# 828358
JMZ BK14J2*# 828359—
JMZ BK14Z2*# 500001—JMZ BK14Z2*# 828358
JMZ BK14Z2*# 828359—
JMZ BK12Z2*# 500001—JMZ BK12Z2*# 828358
JMZ BK12Z2*# 828359—
JMZ BK14J20# 500001—JMZ BK14J20# 828358
JMZ BK14J20# 828359—
JMZ BK14Z20# 500001—JMZ BK14Z20# 828358
JMZ BK14Z20# 828359—
JMZ BK12Z20# 500001—JMZ BK12Z20# 828358
JMZ BK12Z20# 828359—
JM6 BK1062*0 300001—JM6 BK1062*0 464018
JM6 BK1062*0 464019—
JM6 BK10Y2*0 300001—JM6 BK10Y2*0 464018
JM6 BK10Y2*0 464019—
JM7 BK246**# 300001—JM7 BK246**# 464018
JM7 BK246**# 464019—
JM7 BK346**# 300001—JM7 BK346**# 464018
JM7 BK346**# 464019—
JM7 BK446**# 300001—JM7 BK446**# 464018
JM7 BK446**# 464019—
JM7 BK226**# 300001—JM7 BK226**# 464018
JM7 BK226**# 464019—
JM7 BK326**# 300001—JM7 BK326**# 464018
JM7 BK326**# 464019—
JM7 BK426**# 300001—JM7 BK426**# 464018
JM7 BK426**# 464019—
JM7 BK326**# 300001—JM7 BK326**# 464018
JM7 BK326**# 464019—
JM7 BK426**# 300001—JM7 BK426**# 464018
JM7 BK426**# 464019—


Clutch Pedal Position Switch Inspection

1.  Disconnect the negative battery cable.

2.  Disconnect the clutch pedal position switch connector.

3.  Verify that the continuity is as indicated in the table.

am3zzw00000283
am3zzw00000284

•  If there is any malfunction, replace the clutch pedal position switch. (See CLUTCH PEDAL REMOVAL/INSTALLATION.)