MAGNETIC CLUTCH DISASSEMBLY/ASSEMBLY[ZJ, ZY, Z6]

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1.  Disassemble in the order indicated in the table.

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1	Bolt (See Bolt Removal/Installation Note.)
2	Pressure plate
3	Shim
4	Snap ring (See Snap Ring Installation Note.)
5	A/C compressor pulley
6	Screw (See Screw Installation Note.)
7	Clamp (See Clamp Installation Note.)
8	Screw (See Screw Installation Note.)
9	Stator and thermal protector (See Stator and Thermal Protector Removal Note.) (See Stator and Thermal Protector Installation Note.)
10	A/C compressor body

2.  Assemble in the reverse order of disassembly.

3.  Adjust the magnetic clutch clearance. (See MAGNETIC CLUTCH ADJUSTMENT.)

Bolt Removal/Installation Note

Note

•  If there are only 2 prepackaged bolts available when replacing the compression with a repair part, select bolts from the replaced unit of the same length as the prepackaged bolts.

1.  When removing or installing the bolt, hold the pressure plate in place as shown in the figure.

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2.  When installing a new A/C compressor body, replace the recommended bolt.

Stator and Thermal Protector Removal Note

1.  After removing the stator and thermal protector, completely remove the silicone adhering to the A/C compressor side.

Stator and Thermal Protector Installation Note

1.  Apply approx. 1 g {0.04 oz}of silicone (Shin-Etsu Silicone KE-347W or similar) to the contact surface of the thermal protector, then thoroughly install it onto the A/C compressor, leaving no gaps.

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Screw Installation Note

1.  When installing a new stator and thermal protector, replace the screw.

Clamp Installation Note

1.  When installing a new stator and thermal protector, replace the clamp.

Snap Ring Installation Note

1.  When installing a new pressure plate, A/C compressor pulley, stator and thermal protector, or A/C compressor body, replace the snap ring.

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