CLIMATE CONTROL UNIT INSPECTION [MANUAL AIR CONDITIONER]


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1.  Install the PJB.

2.  Turn the ignition switch to the ON position.

3.  Connect the negative (-) lead of the tester to body ground.

4.  By inserting the positive (+) lead of the tester into each climate control unit terminal, measure the voltage according to the terminal voltage table.

•  If there is any malfunction, inspect the parts under “Inspection item (s)”.
―  If the parts under “Inspection item (s)” are found to be normal, replace the climate control unit.


Terminal Voltage Table (Reference)

European (L.H.D. U.K.) specs.

am3zzw00000864

Terminal

Signal name

Connected to

Measurement condition

Voltage (V)

Inspection item (s)

A
B
C
D
B+
ROOM 15 A fuse
Under any condition
B+
•  Wiring harness: continuity, short circuit (Climate control unit— fuse: D—ROOM 15 A)
•  ROOM 15 A fuse
E
F
IG2
A/C 10 A fuse
IG SW ON
B+
•  Wiring harness: continuity, short circuit (Climate control unit— fuse: F—A/C 10 A)
•  A/C 10 A fuse
IG SW LOCK
1.0 or less
•  Wiring harness: continuity, short circuit (Climate control unit— fuse: F—A/C 10 A)
G
H
I
J
GND
Body ground
Under any condition
1.0 or less
•  Wiring harness: continuity (Climate control unit—GND: J—GND)
K
L
Sensor GND
Evaporator temperature sensor
Under any condition
1.0 or less
•  Climate control unit: terminal voltage (J)
M
A/C
PJB
A/C switch ON, airflow volume control dial at 1st
1.0 or less
•  Wiring harness: continuity (Climate control unit—PJB: M—J-04 AF)
A/C switch OFF
B+
•  Wiring harness: continuity, short circuit (Climate control unit—PJB: M—J-04 AF)
N
Evaporator temperature sensor input
Evaporator temperature sensor
Compared with temperature detected by evaporator temperature sensor
Refer to graph 1
•  Wiring harness: continuity (Climate control unit—evaporator temperature sensor: N—B, L—A)
•  Wiring harness: short circuit (Climate control unit—evaporator temperature sensor: N—B)
•  Evaporator temperature sensor
•  Climate control unit: terminal voltage (F, J)
O
Motor operation
Air intake actuator
Switched to RECIRCULATE
1.0 or less
•  Wiring harness: continuity, short circuit (Climate control unit—air intake actuator: S—G, O—E)
•  Air intake actuator
Switched to FRESH
12
P
Rear window defroster switch indicator light
PJB
Rear window defroster switch ON
1.0 or less
•  Wiring harness: continuity (Climate control unit—PJB: P—J-04 I)
•  PJB
Rear window defroster switch OFF
4.0
•  Wiring harness: short circuit (Climate control unit—PJB: P—J-04 I)
•  PJB
Q
Motor operation
Air intake actuator
Switched to RECIRCULATE
12
•  Wiring harness: continuity, short circuit (Climate control unit—air intake actuator: Q—C, S—G)
•  Air intake actuator
Switched to FRESH
1.0 or less
R
Rear window defroster switch
PJB
Rear window defroster switch is pressed
1.0 or less
•  Climate control unit: terminal voltage (J)
Rear window defroster switch is released
B+
•  Wiring harness: open circuit, short circuit (Climate control unit—PJB: R—J-04 AD)
•  PJB
S
Motor operation
Air intake actuator
Switched to RECIRCULATE
12
•  Wiring harness: continuity, short circuit (Climate control unit—air intake actuator: S—G, O—E, Q—C)
•  Air intake actuator
Switched to FRESH
1.0 or less
T
FAN signal
Fan switch
Fan switch ON
1.0 or less
•  Wiring harness: continuity (Climate control unit—fan switch: T—A)
•  Fan switch
Fan switch OFF
4.4
•  Wiring harness: continuity (Climate control unit—fan switch: T—A)
•  Climate control unit: terminal voltage (F)
•  Fan switch
U
TNS signal
Panel light control switch
Headlight switch OFF
1.0 or less
•  Wiring harness: continuity (Climate control unit—panel light control switch: U—F)
•  Panel light control switch
•  Climate control unit: terminal voltage (V)
Headlight switch ON
12
•  Wiring harness: short circuit (Climate control unit—panel light control switch: U—F)
V
TNS signal
PJB
Headlight switch OFF
1.0 or less
•  Wiring harness: short circuit (Climate control unit—PJB: V—J-03 H)
•  PJB
•  Headlight switch
Headlight switch ON
B+
•  Wiring harness: continuity, short circuit (Climate control unit—PJB: V—J-03 H)
•  PJB
•  Headlight switch
W
X


Terminal Voltage Table (Reference)

Australian, General (L.H.D. R.H.D.) specs.

am3zzw00003277

Terminal

Signal name

Connected to

Measurement condition

Voltage (V)

Inspection item (s)

A
Evaporator temperature sensor input
Evaporator temperature sensor
Compared with temperature detected by evaporator temperature sensor
Refer to graph 1
•  Wiring harness: continuity (Climate control unit—evaporator temperature sensor: A—B, B—A)
•  Wiring harness: short circuit (Climate control unit—evaporator temperature sensor: A—B)
•  Evaporator temperature sensor
•  Climate control unit: terminal voltage (E, K)
B
Sensor GND
Evaporator temperature sensor
Under any condition
1.0 or less
•  Climate control unit: terminal voltage (E)
C
A/C
PJB
A/C switch ON, airflow volume control dial at 1st
1.0 or less
•  Wiring harness: continuity (Climate control unit—PJB: C—J-04 AF)
A/C switch OFF
B+
•  Wiring harness: continuity, short circuit (Climate control unit—PJB: C—J-04 AF)
D
TNS signal
Panel light control switch
Headlight switch OFF
1.0 or less
•  Wiring harness: continuity (Climate control unit—panel light control switch: D—F)
•  Panel light control switch
•  Climate control unit: terminal voltage (V)
Headlight switch ON
12
•  Wiring harness: short circuit (Climate control unit—panel light control switch: D—F)
E
GND
Body ground
Under any condition
1.0 or less
•  Wiring harness: continuity (Climate control unit—GND: E—GND)
F
FAN signal
Fan switch
Fan switch ON
1.0 or less
•  Wiring harness: continuity (Climate control unit—fan switch: F—A)
•  Fan switch
Fan switch OFF
4.4
•  Wiring harness: continuity (Climate control unit—fan switch: F—A)
•  Climate control unit: terminal voltage (K)
•  Fan switch
G
Rear window defroster switch indicator light
PJB
Rear window defroster switch ON
1.0 or less
•  Wiring harness: continuity (Climate control unit—PJB: G—J-04 I)
•  PJB
Rear window defroster switch OFF
4.0
•  Wiring harness: short circuit (Climate control unit—PJB: G—J-04 I)
•  PJB
H
I
Rear window defroster switch
PJB
Rear window defroster switch is pressed
1.0 or less
•  Climate control unit: terminal voltage (E)
Rear window defroster switch is released
B+
•  Wiring harness: open circuit, short circuit (Climate control unit—PJB: R—J-04 AD)
•  PJB
J
TNS signal
PJB
Headlight switch OFF
1.0 or less
•  Wiring harness: short circuit (Climate control unit—PJB: J—J-03 H)
•  PJB
•  Headlight switch
Headlight switch ON
B+
•  Wiring harness: continuity, short circuit (Climate control unit—PJB: J—J-03 H)
•  PJB
•  Headlight switch
K
IG2
A/C 10 A fuse
IG SW ON
B+
•  Wiring harness: continuity, short circuit (Climate control unit— fuse: K—A/C 10 A)
•  A/C 10 A fuse
IG SW LOCK
1.0 or less
•  Wiring harness: continuity, short circuit (Climate control unit— fuse: K—A/C 10 A)
L
B+
ROOM 15 A fuse
Under any condition
B+
•  Wiring harness: continuity, short circuit (Climate control unit— fuse: L—ROOM 15 A)
•  ROOM 15 A fuse