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SECONDARY SHAFT NO.1 COMPONENT DISASSEMBLY
id051500176100
1. Disassemble the secondary shaft No.1 component in the order shown in the figure.
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1
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Clip
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2
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Ball bearing
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3
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Secondary 5th gear
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4
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Clip
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5
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Secondary 6th gear
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6
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Secondary 3rd gear
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7
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Inner cone ring (3GR)
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8
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Middle cone ring (3GR)
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9
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Synchronizer ring (3GR)
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10
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Clutch hub sleeve
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11
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Synchronizer key
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12
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Clip
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13
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Clutch hub
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14
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Synchronizer ring (4GR)
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15
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Middle cone ring (4GR)
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16
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Inner cone ring (4GR)
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17
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Secondary 4th gear
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18
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Oil fin
(See Oil Fin Removal Note.)
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19
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Needle bearing
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20
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Reverse gear
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21
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Secondary shaft No.1
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Ball Bearing, Secondary 5th Gear Removal Note
1. Set the SSTs and secondary shaft No.1 component in a press.
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2. Remove the ball bearing and secondary 5th gear simultaneously using the press.
Secondary 6th Gear Removal Note
1. Set the bearing puller (available market) and secondary shaft No.1 component in a press as shown in the figure.
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2. Remove the secondary 6th gear using the press.
Oil Fin Removal Note
1. Using a chisel, crush the engaging part of the oil fin and remove the oil fin.
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Reverse Gear Removal Note
1. Set the secondary shaft No.1 component in a press as shown in the figure.
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2. Remove the reverse gear using the press.
