TRANSMISSION/TRANSAXLE TECHNICAL DATA
id055000800100
Manual Transaxle
|
Item |
Specification |
|
|---|---|---|
|
Manual transaxle oil
|
Grade
|
API service GL-4
|
|
Viscosity
|
SAE 75W-80
|
|
|
Capacity (approx. quantity)
|
2.40 L {2.54 US qt, 2.11 Imp qt}
|
|
Gear Thrust Clearance
|
Measurement location |
Specification (mm {in}) |
Maximum (mm {in}) |
|---|---|---|
|
5th gear
|
0.227 {0.00894}
|
0.303 {0.0119}
|
|
6th gear
|
0.208 {0.00819}
|
0.299 {0.0118}
|
|
Secondary 1st gear
|
0.168 {0.00661}
|
0.250 {0.00984}
|
|
Secondary 2nd gear
|
0.240 {0.00945}
|
0.312 {0.0123}
|
|
Secondary 3rd gear
|
0.331 {0.0130}
|
0.433 {0.0170}
|
|
Secondary 4th gear
|
0.224 {0.00882}
|
0.315 {0.0124}
|
|
Reverse idler gear
|
0.20 {0.00787}
|
0.291 {0.0115}
|
Gear Inner Diameter
|
Measurement location |
Specification (mm {in}) |
Maximum (mm {in}) |
|---|---|---|
|
5th gear
|
32.810 {1.2917}
|
32.820 {1.2921}
|
|
6th gear
|
44.013 {1.7328}
|
44.025 {1.7333}
|
|
Secondary 1st gear
|
56.010 {2.2051}
|
56.020 {2.2055}
|
|
Secondary 2nd gear
|
37.013 {1.4572}
|
37.025 {1.4577}
|
|
Secondary 3rd gear
|
43.413 {1.7092}
|
43.425 {1.7096}
|
|
Secondary 4th gear
|
57.015 {2.2447}
|
57.030 {2.2453}
|
|
Reverse gear
|
45.948 {1.8090}
|
45.955 {1.8093}
|
|
Reverse idler gear
|
50.510 {1.9886}
|
50.520 {1.9890}
|
Reverse Gear Outer Diameter
|
Specification (mm {in}) |
Minimum (mm {in}) |
|---|---|
|
52.981 {2.0859}
|
52.971 {2.0855}
|
Inner Race Inner Diameter
|
Specification (mm {in}) |
Minimum (mm {in}) |
|---|---|
|
40.334 {1.5880}
|
40.342 {1.5883}
|
Inner Race Outer Diameter
|
Specification (mm {in}) |
Minimum (mm {in}) |
|---|---|
|
48.938 {1.9267}
|
48.930 {1.9264}
|
Gear Shaft Runout
|
Measurement location |
Maximum (mm {in}) |
|---|---|
|
Primary shaft
|
0.030 {0.0012}
|
|
Secondary shaft No.1
|
|
|
Secondary shaft No.2
|
Gear Shaft Outer Diameter
|
Measurement location |
Specification (mm {in}) |
Minimum (mm {in}) |
|
|---|---|---|---|
|
Primary shaft
|
5th gear assembly part
|
34.035 {1.3400}
|
33.945 {1.3364}
|
|
6th gear assembly part
|
38.983 {1.5348}
|
38.975 {1.5344}
|
|
|
Secondary shaft No.1
|
Secondary 3rd gear assembly part
|
43.358 {1.7070}
|
43.345 {1.7065}
|
|
Reverse gear assembly part
|
45.983 {1.8104}
|
45.975 {1.8100}
|
|
|
Secondary shaft No.2
|
Secondary 2nd gear assembly part
|
36.958 {1.4550}
|
36.945 {1.4545}
|
|
Inner race assembly part
|
40.383 {1.5899}
|
40.375 {1.5896}
|
|
|
Reverse idler gear assembly part
|
43.483 {1.7119}
|
43.475 {1.7116}
|
|
Differential Case Journal Inner Diameter
|
Measurement location |
Maximum (mm {in}) |
|---|---|
|
Differential case journal
|
33.546 {1.3207}
|
Drive Shaft Journal Outer Diameter
|
Measurement location |
Minimum (mm {in}) |
|---|---|
|
Drive shaft journal (LH)
|
33.459 {1.3173}
|
|
Drive shaft journal (RH)
|
33.444 {1.3167}
|
Synchronizer Clearance
|
Measurement location |
Specification (mm {in}) |
Minimum (mm {in}) |
|---|---|---|
|
Synchronizer ring (1GR)
|
0.965 {0.0380}
|
0.50 {0.01969}
|
|
Synchronizer ring (2GR)
|
0.965 {0.0380}
|
0.50 {0.01969}
|
|
Synchronizer ring (3GR)
|
1.145 {0.04508}
|
0.40 {0.01575}
|
|
Synchronizer ring (4GR)
|
1.145 {0.04508}
|
0.40 {0.01575}
|
|
Synchronizer ring (5GR)
|
0.975 {0.0384}
|
0.50 {0.01969}
|
|
Synchronizer ring (6GR)
|
0.975 {0.0384}
|
0.50 {0.01969}
|
|
Synchronizer ring (reverse)
|
0.985 {0.0388}
|
0.50 {0.01969}
|
Shift Fork and Clutch Hub Sleeve Clearance
|
Measurement location |
Specification (mm {in}) |
Maximum (mm {in}) |
|---|---|---|
|
Shift fork (1GR/2GR)
|
0.225 {0.00886}
|
0.40 {0.0157}
|
|
Shift fork (3GR/4GR)
|
||
|
Shift fork (5GR/6GR)
|
||
|
Shift fork (reverse)
|
Bearing Preload
|
Item |
Specification (N·m {kgf·cm, in·lbf}) |
|---|---|
|
differential preload
|
2.7—3.9 {28—39, 24—34}
|
Differential Gear Backlash
|
Item |
Specification (mm {in}) |
|---|---|
|
pinion gear backlash
|
0.02—0.14 {0.0008—0.0055}
|
Adjust Shim Size
Primary shaft (mm {in})
|
1.050 {0.04134}
|
1.000 {0.03937}
|
0.950 {0.0374}
|
0.900 {0.0354}
|
|
0.850 {0.0335}
|
0.800 {0.0315}
|
0.750 {0.0295}
|
0.700 {0.0276}
|
|
0.650 {0.0256}
|
0.600 {0.0236}
|
0.550 {0.0217}
|
0.500 {0.0197}
|
|
0.450 {0.0177}
|
0.400 {0.0157}
|
0.350 {0.0138}
|
0.300 {0.0118}
|
Secondary shaft No.2 (mm {in})
|
1.500 {0.05906}
|
1.450 {0.05709}
|
1.400 {0.05512}
|
1.350 {0.05315}
|
|
1.300 {0.05118}
|
1.250 {0.04921}
|
1.200 {0.04724}
|
1.150 {0.04528}
|
|
1.100 {0.04331}
|
1.050 {0.04134}
|
1.000 {0.03937}
|
0.950 {0.0374}
|
|
0.900 {0.0354}
|
0.850 {0.0335}
|
0.800 {0.0315}
|
0.750 {0.0295}
|
|
0.700 {0.0276}
|
0.650 {0.0256}
|
0.600 {0.0236}
|
-
|
Differential (mm {in})
|
1.550 {0.06102}
|
1.500 {0.05906}
|
1.450 {0.05709}
|
1.400 {0.05512}
|
|
1.350 {0.05315}
|
1.300 {0.05118}
|
1.250 {0.04921}
|
1.200 {0.04724}
|
|
1.150 {0.04528}
|
1.100 {0.04331}
|
1.050 {0.04134}
|
1.000 {0.03937}
|
|
0.950 {0.0374}
|
0.900 {0.0354}
|
0.850 {0.0335}
|
0.800 {0.0315}
|
|
0.750 {0.0295}
|
0.700 {0.0276}
|
0.650 {0.0256}
|
0.600 {0.0236}
|
|
0.550 {0.0217}
|
-
|
-
|
-
|
Differential thrust washer size (mm {in})
|
0.95 {0.037}
|
0.90 {0.035}
|
0.85 {0.033}
|
0.80 {0.031}
|
|
0.75 {0.030}
|
-
|
-
|
-
|