NO.17 LACK/LOSS OF POWER-ACCELERATION/CRUISE [SKYACTIV-D 2.2]

id0103g1898400

17	LACK/LOSS OF POWER-ACCELERATION/CRUISE
DESCRIPTION	•  Engine speed increase delays when the accelerator pedal is fully depressed.
POSSIBLE CAUSE	•  PCM DTC is stored. •  Erratic signal to PCM ―  MAF sensor (integrated in MAF sensor/IAT sensor No.1) or related circuit malfunction ―  IAT sensor No.1 (integrated in MAF sensor/IAT sensor No.1) or related circuit malfunction ―  MAP sensor No.2 or related circuit malfunction ―  Exhaust gas temperature sensor No.1 or related circuit malfunction ―  Exhaust gas pressure sensor No.1 or related circuit malfunction ―  BARO sensor (integrated in PCM) or related circuit malfunction ―  Refrigerant pressure sensor or related circuit malfunction ―  A/F sensor or related circuit malfunction ―  Intake shutter valve or related circuit malfunction ―  EGR opening angle signal ―  Regulating valve position sensor or related circuit malfunction •  Brake dragging •  ATX malfunction (ATX) •  Air cleaner malfunction (non-genuine part installed) •  Intake air system malfunction (air suction, leakage, perforation) •  Intake shutter valve malfunction (stuck) •  Improper operation of compressor bypass solenoid valve malfunction •  Improper operation of regulating solenoid valve malfunction •  Improper operation of wastegate solenoid valve malfunction •  Turbocharger malfunction ―  Improper installation of turbocharger ―  Interference with housing of turbo rotational mechanism ―  Improper operation of small-type compressor ―  Improper operation of large-type compressor ―  Improper operation of small-type turbocharger ―  Improper operation of large-type turbocharger •  Clogging of each exhaust system component (catalytic converter, diesel particulate filter) •  A/C relay malfunction •  Fuel injection system malfunction ―  Fuel leakage from fuel system ―  Common rail malfunction ―  Supply pump malfunction ―  Suction control valve malfunction ―  Fuel injector malfunction ―  Fuel pressure relief valve malfunction ―  Fuel check valve or fuel feed valve malfunction •  Poor fuel quality •  Mechanical (engine) malfunction ―  Large mechanical resistance ―  Improper engine compression ―  Improper valve timing ―  Intake stroke EGR using double exhaust valve actuation system (IDEVA) malfunction (always on) ―  Engine oil malfunction (oil working up or down) Warning •  The following troubleshooting flow chart contains the fuel system diagnosis and repair procedures. Read the following warnings before performing the fuel system services: ―  Always keep sparks and flames away from fuel. Fuel can be easily ignited which could cause serious injury or death, and damage to equipment. ―  Fuel line spills and leakage from the pressurized fuel system are dangerous. Fuel can ignite and cause serious injury or death, and damage to property and facilities. Fuel can also irritate skin and eyes. To prevent this, always complete the "Fuel Line Safety Procedure", while referring to the "BEFORE SERVICE PRECAUTION". (See BEFORE SERVICE PRECAUTION [SKYACTIV-D 2.2].) ―  Fuel is highly flammable and dangerous. Fuel line spills and leakage can cause serious injury or death, and damage to equipment. When installing the fuel hose, always refer to the "AFTER SERVICE PRECAUTION" and perform the "Fuel Hose Installation Procedure". (See AFTER SERVICE PRECAUTION [SKYACTIV-D 2.2].)

Diagnostic Procedure

STEP	INSPECTION	RESULTS	ACTION
1	VERIFY PCM DTC •  Retrieve PCM DTCs using the M-MDS. (See ON-BOARD DIAGNOSTIC TEST [PCM (SKYACTIV-D 2.2)].) •  Are any DTCs present?	Yes	Go to the applicable DTC inspection. (See DTC TABLE [PCM (SKYACTIV-D 2.2)].)
		No	Go to the next step.
2	VERIFY CURRENT INPUT SIGNAL STATUS Caution •  While performing this step, always operate the vehicle in a safe and lawful manner. •  When the M-MDS is used to observe monitor system status while driving, be sure to have another technician with you, or record the data in the M-MDS using the PID/DATA MONITOR AND RECORD capturing function and inspect later. •  Access the following PIDs using the M-MDS: (See ON-BOARD DIAGNOSTIC TEST [PCM (SKYACTIV-D 2.2)].) ―  MAF ―  IAT ―  MAP ―  MAP_DSD ―  EXHPRES1 ―  BARO ―  AC_PRES ―  O2S11 ―  ISV_POS ―  EGRP ―  REGVP •  Do the PIDs indicate the correct values under the malfunction condition? (See PCM INSPECTION [SKYACTIV-D 2.2].)	Yes	Inspect the related sensor and circuit. •  If there is any malfunction: ―  Repair or replace the malfunctioning part according to the inspection results, then go to Step 24. •  If there is no malfunction: ―  Go to the next step.
		No	Go to the next step.
3	INSPECT RELATED PART CONDITION •  Inspect the following: ―  Brake dragging •  Is the item normal?	Yes	Go to the next step.
		No	Repair or replace the malfunctioning part according to the inspection results, then go to Step 24.
4	VERIFY ATX RELATED DTC •  Retrieve TCM DTCs using the M-MDS. (See ON-BOARD DIAGNOSTIC SYSTEM DTC INSPECTION [TCM (GW6A-EL)].) •  Are any DTCs present?	Yes	Go to the applicable DTC inspection. (See ON-BOARD DIAGNOSTIC SYSTEM DTC TABLE [TCM (GW6A-EL)].)
		No	Go to the next step.
5	VERIFY MALFUNCTION SYMPTOM RELATED TO ATX •  Verify the malfunction symptom related to the ATX. (See SYMPTOM TROUBLESHOOTING ITEM TABLE [GW6A-EL].) •  Is a malfunction occurring which is applicable to the symptom diagnostic index?	Yes	Go to the applicable symptom troubleshooting. (See SYMPTOM TROUBLESHOOTING ITEM TABLE [GW6A-EL].)
		No	Go to the next step.
6	INSPECT AIR CLEANER FOR NON-GENUINE AIR CLEANER INSTALLATION •  Remove the non-genuine air cleaner. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 2.2].) •  Verify the symptom. •  Does the symptom disappear?	Yes	Explain to the customer that a malfunction occurred due to the installation of a non-genuine air cleaner. •  Go to Step 24.
		No	Install the removed parts correctly, then go to the next step. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)
7	INSPECT INTAKE AIR SYSTEM •  Visually inspect for air suction, leakage and perforation in the intake air system. •  Is the intake air system normal?	Yes	Go to the next step.
		No	Repair or replace the malfunctioning part according to the inspection results, then go to Step 24.
8	INSPECT INTAKE SHUTTER VALVE CONTROL SYSTEM OPERATION •  Perform the Intake Shutter Valve Operation Inspection. (See ENGINE CONTROL SYSTEM OPERATION INSPECTION [SKYACTIV-D 2.2].) •  Is there any malfunction?	Yes	Repair or replace the malfunctioning part according to the inspection results, then go to Step 24.
		No	Go to the next step.
9	INSPECT COMPRESSOR BYPASS SOLENOID VALVE •  Inspect the compressor bypass solenoid valve. (See COMPRESSOR BYPASS SOLENOID VALVE INSPECTION [SKYACTIV-D 2.2].) •  Is there any malfunction?	Yes	Replace the compressor bypass solenoid valve, then go to Step 24. (See COMPRESSOR BYPASS SOLENOID VALVE REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)
		No	Go to the next step.
10	INSPECT REGULATING SOLENOID VALVE •  Inspect the regulating solenoid valve. (See REGULATING SOLENOID VALVE INSPECTION [SKYACTIV-D 2.2].) •  Is there any malfunction?	Yes	Replace the regulating solenoid valve, then go to Step 24. (See REGULATING SOLENOID VALVE REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)
		No	Go to the next step.
11	INSPECT WASTEGATE SOLENOID VALVE •  Inspect the wastegate solenoid valve. (See WASTEGATE SOLENOID VALVE INSPECTION [SKYACTIV-D 2.2].) •  Is there any malfunction?	Yes	Replace the wastegate solenoid valve, then go to Step 24. (See WASTEGATE SOLENOID VALVE REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)
		No	Go to the next step.
12	VERIFY TURBOCHARGER INSTALLATION CONDITION •  Verify the large-type and small-type turbocharger installation conditions. (See TURBOCHARGER REMOVAL/INSTALLATION [SKYACTIV-D 2.2].) •  Are the turbocharger installation conditions normal?	Yes	Go to the next step.
		No	Install the turbocharger properly, then go to Step 24. (See TURBOCHARGER REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)
13	INSPECT TURBOCHARGER •  Inspect the turbocharger. (See TURBOCHARGER INSPECTION [SKYACTIV-D 2.2].) •  Is the turbocharger normal?	Yes	Go to the next step.
		No	Repair or replace the malfunctioning part according to the inspection results, then go to Step 24.
14	INSPECT A/C RELAY •  Switch the ignition off. •  Remove the A/C relay. •  Inspect the A/C relay. (See RELAY INSPECTION.) •  Is the A/C relay normal?	Yes	Go to the next step.
		No	Replace the A/C relay, then go to Step 24.
15	INSPECT FOR FUEL LEAKAGE FROM FUEL SYSTEM •  Visually inspect the following: ―  Fuel leakage from the fuel tank, fuel pump, hose, pipe, fuel injector, supply pump, common rail ―  Cracking and damage in fuel hose and pipe ―  Clamp installation condition for each hose and pipe ―  Fuel pipe securing condition due to deterioration such as rubber of clamp •  Are all items normal?	Yes	Go to the next step.
		No	Repair or replace the malfunctioning part according to the inspection results, then go to Step 24.
16	INSPECT FUEL INJECTION RELATED PARTS •  Inspect the following parts: ―  Common rail (See COMMON RAIL INSPECTION [SKYACTIV-D 2.2].) ―  Supply pump (See SUPPLY PUMP INSPECTION [SKYACTIV-D 2.2].) ―  Suction control valve (See SUCTION CONTROL VALVE INSPECTION [SKYACTIV-D 2.2].) ―  Fuel injector (See FUEL INJECTOR INSPECTION [SKYACTIV-D 2.2].) ―  Fuel pressure relief valve (See FUEL PRESSURE RELIEF VALVE INSPECTION [SKYACTIV-D 2.2].) •  Are all items normal?	Yes	Go to the next step.
		No	Repair or replace the malfunctioning part according to the inspection results, then go to Step 24.
17	INSPECT FOR MALFUNCTION DUE TO POOR FUEL •  Replace the fuel. (See FUEL DRAINING PROCEDURE [SKYACTIV-D 2.2].) •  Does the symptom disappear?	Yes	Advise the customer as to the change in the fuel used.
		No	Remove the accumulated matter in the cylinder head using the following procedure, then go to the next step. •  Carbon remover •  Overhauling
18	DETERMINE IF MALFUNCTION IS DUE TO EXCESSIVE ENGINE SPEED RESISTANCE •  Rotate the crankshaft pulley lock bolt clockwise using a wrench. (See FRONT OIL SEAL REPLACEMENT [SKYACTIV-D 2.2].) •  Can bolts be rotated?	Yes	Go to Step 20.
		No	Go to the next step.
19	INSPECT FOR MALFUNCTION DUE TO EXCESSIVE MECHANICAL RESISTANCE OF ENGINE ACCESSORIES •  Remove all drive belts from engine accessories. (See DRIVE BELT REMOVAL/INSTALLATION [SKYACTIV-D 2.2].) Caution •  Do not run the engine for long periods with the drive belts of engine accessories removed. Otherwise the engine could be damaged from overheating. •  Start the engine. •  Is cranking possible? (Does the engine start?)	Yes	Repair or replace the malfunctioning part according to the inspection results, then go to Step 24. (Large mechanical resistance in engine accessories.)
		No	Go to the next step.
20	INSPECT ENGINE COMPRESSION •  Inspect the engine compression. (See COMPRESSION INSPECTION [SKYACTIV-D 2.2].) •  Are compression pressures within specification? Specification: •  Compression ―  Standard: 2255 kPa {22.99 kgf/cm2, 327.1 psi} (180 rpm) ―  Minimum: 1804 kPa {18.40 kgf/cm2, 261.6 psi} (180 rpm) ―  Maximum difference between cylinders: 147 kPa {1.50 kgf/cm2, 21.3 psi} (180 rpm)	Yes	Go to Step 24.
		No	Go to the next step.
21	INSPECT FOR MALFUNCTION DUE TO DEVIATED VALVE TIMING •  Inspect the valve timing (timing chain installation condition). (See TIMING CHAIN REMOVAL/INSTALLATION [SKYACTIV-D 2.2].) •  Is the valve timing normal?	Yes	Go to the next step.
		No	Adjust the valve timing to the correct timing, then go to Step 24.
22	INSPECT IDEVA •  Inspect the IDEVA. (See OIL CONTROL VALVE (OCV) INSPECTION [SKYACTIV-D 2.2].) (See HYDRAULIC LASH ADJUSTER (HLA) INSPECTION [SKYACTIV-D 2.2].) •  Is the IDEVA normal?	Yes	Go to the next step.
		No	Repair or replace the malfunctioning part according to the inspection results, then go to Step 24. (See OIL CONTROL VALVE (OCV) REMOVAL/INSTALLATION [SKYACTIV-D 2.2].) (See HYDRAULIC LASH ADJUSTER (HLA) REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)
23	INSPECT FOR MALFUNCTION DUE TO INTERNAL ENGINE WEAR, DAMAGE •  Inspect for the following engine internal parts: ―  Cylinder ―  Piston ring ―  Intake valve ―  Exhaust valve ―  Such as cylinder head gasket •  Are all items normal?	Yes	Replace the lower case, then go to the next step. (Fuel may not inject normally because there is a malfunction in the fuel check valve and fuel feed valve.) (See LOWER CASE REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)
		No	Repair or replace the malfunctioning part according to the inspection results, then go to the next step.
24	VERIFY SYMPTOM TROUBLESHOOTING COMPLETED •  Verify the symptom. •  Does the symptom disappear?	Yes	Symptom troubleshooting is completed. (Explain contents of repair to customer.) Go to the next step.
		No	Repeat the inspection from Step 1. •  If the malfunction recurs, diesel particulate filter or catalytic converter restriction can be considered the cause. ―  Replace the catalytic converter, then go to the next step. (See EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)
25	Verify the test results. •  If normal, return to the diagnostic index to service any additional symptoms. (See SYMPTOM DIAGNOSTIC INDEX [SKYACTIV-D 2.2].) •  If a malfunction remains, inspect the related Service Information and perform the repair or diagnosis. ―  If the vehicle is repaired, troubleshooting is completed. ―  If the vehicle is not repaired or additional diagnostic information is not available, replace the PCM. (See PCM REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)