REAR BRAKE (DISC) REMOVAL/INSTALLATION
id041100800500
Without Electric Parking Brake
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1. Remove the wheel and tire. (See WHEEL AND TIRE REMOVAL/INSTALLATION.)
2. Remove in the order indicated in the table.
3. Install in the reverse order of removal.
4. After installation, add brake fluid, bleed the air, and inspect for fluid leakage. (See BRAKE FLUID AIR BLEEDING.)
5. Pump the brake pedal a few times and inspect the following:
Rear caliper type A
am3zzw00019755
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1
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Rear parking brake cable
(See Caliper installation note.)
|
2
|
Bolt
|
3
|
Brake hose
|
4
|
Bolt
|
5
|
Caliper*1
|
6
|
Disc pad
|
7
|
Shim
|
8
|
Guide plate
|
9
|
Bolt
|
10
|
Mounting support
|
11
|
Slide pin
|
12
|
Dust boot
|
13
|
Disc plate
|
Rear caliper type B
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1
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Rear parking brake cable
(See Caliper installation note.)
|
2
|
Bolt
|
3
|
Brake hose
|
4
|
Bolt
|
5
|
Caliper*1
|
6
|
Disc pad
|
7
|
Shim
|
8
|
Guide plate
|
9
|
Bolt
|
10
|
Mounting support
|
11
|
Slide pin
|
12
|
Bushing
|
13
|
Dust boot
|
14
|
Disc plate
|
Caliper installation note
1. Clean the exposed area of the piston.
2. Rotate the piston clockwise slowly using the SST and push the piston completely until the piston grooves are in the position shown in the figure.
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3. Install the caliper.
Rear parking brake cable installation note
1. Install the rear parking brake cable to the rear caliper.
2. Verify that the outer end tabs of the rear parking brake cable is securely engaged with the bracket.
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With Electric Parking Brake
1. Switch to the maintenance mode. (See MAINTENANCE MODE.)
2. Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 1.5, SKYACTIV-G 2.0, SKYACTIV-G 2.5].) (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-D 1.5].) (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-D 2.2].)
3. Remove the wheel and tire. (See WHEEL AND TIRE REMOVAL/INSTALLATION.)
4. Disconnect the electric parking brake motor gear unit connector.
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5. Remove in the order indicated in the table.
6. Install in the reverse order of removal.
7. End the maintenance mode. (See MAINTENANCE MODE.)
8. After installation, add brake fluid, bleed the air, and inspect for fluid leakage. (See BRAKE FLUID AIR BLEEDING.)
9. After installation, pump the brake pedal a few times and inspect the following:
am3zzw00019758
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1
|
Bolt
|
2
|
Brake hose
|
3
|
Bolt
|
4
|
Caliper*1
(See Caliper installation note.)
|
5
|
Disc pad component
|
6
|
Bolt
|
7
|
Mounting support
|
8
|
Slide pin
|
9
|
Slide pin (with bushing)
|
10
|
Dust boot
|
11
|
Disc plate
|
Caliper installation note
1. Clean the exposed area of the piston.
2. Push the piston in using the commercially available disc brake expand tool.
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3. Install the caliper.