MASTER CYLINDER REMOVAL/INSTALLATION [L.H.D.]

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Caution

• When removing/installing the master cylinder, be careful not to spill brake fluid on the power brake unit vacuum sensor. Otherwise, brake fluid may get on the power brake unit vacuum sensor and damage it.

• Brake fluid will damage painted surfaces. Be careful not to spill any on painted surfaces. In addition, if there is any brake fluid on the wiring harness, the wire insulation may corrode causing a malfunction such as a short circuit. If brake fluid gets on a painted surface or wiring harness, wash and flush it off completely with water immediately.

Note

• Tighten the brake pipe flare nut using any commercially available flare nut wrench.

• Verify the shape of the master cylinder shown in the figure to determine type A or B.

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1. Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [MZR 1.6].) (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 1.5, SKYACTIV-G 2.0, SKYACTIV-G 2.5].) (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-D 1.5].) (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-D 2.2].)

2. For SKYACTIV-D 1.5 or SKYACTIV-D 2.2, remove the battery. (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-D 1.5].) (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)

3. Remove in the order indicated in the table.

4. Install in the reverse order of removal.

5. After installation, add brake fluid, bleed the air, and inspect for fluid leakage. (See BRAKE FLUID AIR BLEEDING.)

MASTER CYLINDER TYPE A

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1

Brake fluid level sensor connector

2

Clutch reserve hose (MTX)

(See Clutch Reserve Hose Removal Note (MTX).)

(See Clutch Reserve Hose Installation Note (MTX).)

3

Brake pipe

4

Nut

5

Hose holder

6

Wiring harness

7

Bracket

8

Vacuum hose

9

Master cylinder

10

Cap

11

Brake fluid reserve tank

12

Cylinder component

MASTER CYLINDER TYPE B

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Clutch Reserve Hose Removal Note (MTX)

1. Disconnect the clutch reserve hose in the order shown in the figure.

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Clutch Reserve Hose Installation Note (MTX)

1. Insert the clutch reserve hose into the master cylinder.

2. Pull the clutch reserve hose to verify that it does not come off, and reinsert it completely.

1	Brake fluid level sensor connector
2	Clutch reserve hose (MTX) (See Clutch Reserve Hose Removal Note (MTX).) (See Clutch Reserve Hose Installation Note (MTX).)
3	Brake pipe
4	Nut
5	Hose holder
6	Wiring harness
7	Bracket
8	Vacuum hose
9	Master cylinder
10	Cap
11	Brake fluid reserve tank
12	Cylinder component