A/C UNIT DISASSEMBLY/ASSEMBLY

id071100800300


Full-auto Air Conditioner (L.H.D. (Without 27 Screws))

Caution
•  If a non-specified grease is used, it may result in abnormal noise or improper operation of the links. Apply only the specified grease to each link.

1.  Disassemble in the order indicated in the table.

am3zzw00019888

X: Applicable
-: Not applicable

Step

Part name

Disassembly/assembly of main parts

Heater core

Evaporator temperature sensor

Evaporator
1
Polyurethane foam
X
X
X
2
Expansion valve
-
-
X
3
Adhesive polyurethane
-
-
-
4
Drain hose
-
-
-
5
Plate A
X
X
X
6
Plate B
X
X
X
7
Heater core
X
X
X
8
Driver-side air mix actuator (with dual type climate control unit)
-
-
-
9
Driver-side air mix link (with dual type climate control unit)
-
-
-
10
Passenger-side air mix actuator (with dual type climate control unit)
-
-
-
Air mix actuator (with single type climate control unit)
11
Passenger-side air mix link (with dual type climate control unit)
-
-
-
Air mix link (with single type climate control unit)
12
Airflow mode actuator
-
-
-
13
Airflow mode link set
-
-
-
14
PTC heater (with PTC heater)
-
-
-
15
Blower fan controller
-
-
-
16
A/C case A
-
X
X
17
A/C case B
-
X
X
18
Evaporator temperature sensor (See Evaporator temperature sensor assembly note.)
-
X
X
19
Evaporator
-
-
X
20
A/C case C
-
-
-
21
A/C case D
-
-
-
22
Door damper
-
-
-

2.  Assemble in the reverse order of disassembly.


Evaporator temperature sensor assembly note

1.  Assemble the evaporator temperature sensor as shown in the figure.

am3zzw00019905

Caution
•  When installing the evaporator temperature sensor without replacing the evaporator, assemble the evaporator temperature sensor with the installation position slid to the left of the previous position by 1 line. If the evaporator temperature sensor is assembled to the previously installed position, it may not function due to poor contact of the fin surface with the sensor detection area caused by fin deformation.
Note
•   If an evaporator temperature sensor cannot be correctly positioned on the evaporator, replace the evaporator.


Full-auto Air Conditioner (L.H.D. (With 27 Screws))

Caution
•  If a non-specified grease is used, it may result in abnormal noise or improper operation of the links. Apply only the specified grease to each link.

1.  Disassemble in the order indicated in the table.

am3zzw00019906

X: Applicable
-: Not applicable

Step

Part name

Disassembly/assembly of main parts

Heater core

Evaporator temperature sensor

Evaporator
1
Polyurethane foam
X
X
X
2
Expansion valve
-
-
X
3
Adhesive polyurethane
-
-
-
4
Drain hose
-
-
-
5
Plate A
X
X
X
6
Plate B
X
X
X
7
Heater core
X
X
X
8
Driver-side air mix actuator (with dual type climate control unit)
-
-
-
9
Driver-side air mix link (with dual type climate control unit)
-
-
-
10
Passenger-side air mix actuator (with dual type climate control unit)
-
-
-
Air mix actuator (with single type climate control unit)
11
Passenger-side air mix link (with dual type climate control unit)
-
-
-
Air mix link (with single type climate control unit)
12
Airflow mode actuator
-
-
-
13
Airflow mode link set
-
-
-
14
Blower fan controller
-
-
-
15
A/C case A
-
X
X
16
A/C case B
-
X
X
17
Evaporator temperature sensor (See Evaporator temperature sensor assembly note.)
-
X
X
18
Evaporator
-
-
X
19
A/C case C
-
-
-
20
A/C case D
-
-
-
21
Door damper
-
-
-

2.  Assemble in the reverse order of disassembly.


Evaporator temperature sensor assembly note

1.  Assemble the evaporator temperature sensor as shown in the figure.

am3zzw00019905

Caution
•  When installing the evaporator temperature sensor without replacing the evaporator, assemble the evaporator temperature sensor with the installation position slid to the left of the previous position by 1 line. If the evaporator temperature sensor is assembled to the previously installed position, it may not function due to poor contact of the fin surface with the sensor detection area caused by fin deformation.
Note
•   If an evaporator temperature sensor cannot be correctly positioned on the evaporator, replace the evaporator.


Manual Air Conditioner (L.H.D. (Without 23 Screws))

Caution
•  If a non-specified grease is used, it may result in abnormal noise or improper operation of the links. Apply only the specified grease to each link.

1.  Disassemble in the order indicated in the table.

am3zzw00019883

X: Applicable
-: Not applicable

Step

Part name

Disassembly/assembly of main parts

Heater core

Evaporator temperature sensor

Evaporator
1
Polyurethane foam
X
X
X
2
Expansion valve
-
-
X
3
Adhesive polyurethane
-
-
-
4
Drain hose
-
-
-
5
Plate A
X
X
X
6
Plate B
X
X
X
7
Heater core
X
X
X
8
Airflow mode link set
X (wire clamp)
-
-
9
Air mix link
-
-
-
10
PTC heater (with PTC heater)
-
-
-
11
Blower fan controller
-
-
-
12
A/C case A
-
X
X
13
A/C case B
-
X
X
14
Evaporator temperature sensor (See Evaporator temperature sensor assembly note.)
-
X
X
15
Evaporator (with cooling system)
-
-
X
Case (without cooling system)
-
-
-
16
A/C case C
-
-
-
17
A/C case D
-
-
-
18
Door damper
-
-
-

2.  Assemble in the reverse order of disassembly.


Evaporator temperature sensor assembly note

1.  Assemble the evaporator temperature sensor as shown in the figure.

am3zzw00019905

Caution
•  When installing the evaporator temperature sensor without replacing the evaporator, assemble the evaporator temperature sensor with the installation position slid to the left of the previous position by 1 line. If the evaporator temperature sensor is assembled to the previously installed position, it may not function due to poor contact of the fin surface with the sensor detection area caused by fin deformation.
Note
•   If an evaporator temperature sensor cannot be correctly positioned on the evaporator, replace the evaporator.


Manual Air Conditioner (L.H.D. (With 23 Screws))

Caution
•  If a non-specified grease is used, it may result in abnormal noise or improper operation of the links. Apply only the specified grease to each link.

1.  Disassemble in the order indicated in the table.

am3zzw00019907

X: Applicable
-: Not applicable

Step

Part name

Disassembly/assembly of main parts

Heater core

Evaporator temperature sensor

Evaporator
1
Polyurethane foam
X
X
X
2
Expansion valve
-
-
X
3
Adhesive polyurethane
-
-
-
4
Drain hose
-
-
-
5
Plate A
X
X
X
6
Plate B
X
X
X
7
Heater core
X
X
X
8
Airflow mode link set
X (wire clamp)
-
-
9
Air mix link
-
-
-
10
Blower fan controller (with 7-speed type airflow volume control dial)
-
-
-
Resistor (with 4-speed type airflow volume control dial)
-
-
-
11
A/C case A
-
X
X
12
A/C case B
-
X
X
13
Evaporator temperature sensor (See Evaporator temperature sensor assembly note.)
-
X
X
14
Evaporator
-
-
X
15
A/C case C
-
-
-
16
A/C case D
-
-
-
17
Door damper
-
-
-

2.  Assemble in the reverse order of disassembly.


Evaporator temperature sensor assembly note

1.  Assemble the evaporator temperature sensor as shown in the figure.

am3zzw00019905

Caution
•  When installing the evaporator temperature sensor without replacing the evaporator, assemble the evaporator temperature sensor with the installation position slid to the left of the previous position by 1 line. If the evaporator temperature sensor is assembled to the previously installed position, it may not function due to poor contact of the fin surface with the sensor detection area caused by fin deformation.
Note
•   If an evaporator temperature sensor cannot be correctly positioned on the evaporator, replace the evaporator.


Full-auto Air Conditioner (R.H.D.)

Caution
•  If a non-specified grease is used, it may result in abnormal noise or improper operation of the links. Apply only the specified grease to each link.

1.  Disassemble in the order indicated in the table.

am3zzw00019908

X: Applicable
-: Not applicable

Step

Part name

Disassembly/assembly of main parts

Heater core

Evaporator temperature sensor

Evaporator
1
Polyurethane foam
X
X
X
2
Expansion valve
-
-
X
3
Adhesive polyurethane
-
-
-
4
Drain hose
-
-
-
5
Plate A
X
X
X
6
Plate B
X
X
X
7
Heater core
X
X
X
8
Driver-side air mix actuator (with dual type climate control unit)
-
-
-
9
Driver-side air mix link (with dual type climate control unit)
-
-
-
10
Passenger-side air mix actuator (with dual type climate control unit)
-
-
-
Air mix actuator (with single type climate control unit)
11
Passenger-side air mix link (with dual type climate control unit)
-
-
-
Air mix link (with single type climate control unit)
12
Airflow mode actuator
-
-
-
13
Airflow mode link set
-
-
-
14
Blower fan controller
-
-
-
15
A/C case A
-
X
X
16
A/C case B
-
X
X
17
Evaporator temperature sensor (See Evaporator temperature sensor assembly note.)
-
X
X
18
Evaporator
-
-
X
19
A/C case C
-
-
-
20
A/C case D
-
-
-
21
Door damper
-
-
-

2.  Assemble in the reverse order of disassembly.


Evaporator temperature sensor assembly note

1.  Assemble the evaporator temperature sensor as shown in the figure.

am3zzw00019909

Caution
•  When installing the evaporator temperature sensor without replacing the evaporator, assemble the evaporator temperature sensor with the installation position slid to the left of the previous position by 1 line. If the evaporator temperature sensor is assembled to the previously installed position, it may not function due to poor contact of the fin surface with the sensor detection area caused by fin deformation.
Note
•   If an evaporator temperature sensor cannot be correctly positioned on the evaporator, replace the evaporator.


Manual Air Conditioner (R.H.D.)

Caution
•  If a non-specified grease is used, it may result in abnormal noise or improper operation of the links. Apply only the specified grease to each link.

1.  Disassemble in the order indicated in the table.

am3zzw00019910

X: Applicable
-: Not applicable

Step

Part name

Disassembly/assembly of main parts

Heater core

Evaporator temperature sensor

Evaporator
1
Polyurethane foam
X
X
X
2
Expansion valve
-
-
X
3
Adhesive polyurethane
-
-
-
4
Drain hose
-
-
-
5
Plate A
X
X
X
6
Plate B
X
X
X
7
Heater core
X
X
X
8
Airflow mode link set
X (wire clamp)
-
-
9
Air mix link
-
-
-
10
Blower fan controller
-
-
-
11
A/C case A
-
X
X
12
A/C case B
-
X
X
13
Evaporator temperature sensor (See Evaporator temperature sensor assembly note.)
-
X
X
14
Evaporator
-
-
X
15
A/C case C
-
-
-
16
A/C case D
-
-
-
17
Door damper
-
-
-

2.  Assemble in the reverse order of disassembly.


Evaporator temperature sensor assembly note

1.  Assemble the evaporator temperature sensor as shown in the figure.

am3zzw00019909

Caution
•  When installing the evaporator temperature sensor without replacing the evaporator, assemble the evaporator temperature sensor with the installation position slid to the left of the previous position by 1 line. If the evaporator temperature sensor is assembled to the previously installed position, it may not function due to poor contact of the fin surface with the sensor detection area caused by fin deformation.
Note
•   If an evaporator temperature sensor cannot be correctly positioned on the evaporator, replace the evaporator.