CYLINDER BLOCK ASSEMBLY (II)


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1.  Assemble in the order indicated in the table.

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1
Rear oil seal
2
End plate (MTX)
3
Flywheel (MTX), Drive plate (ATX)
4
Oil pump
5
Oil strainer
6
Water pump
7
Thermostat
8
Oil separator
9
Knock sensor
10
Gasket
11
Oil cooler
12
Oil filter adapter
13
Oil filter
14
Oil filter cover (cartridge type)
15
Oil pan


Rear Oil Seal Assembly Note

1.  Apply clean engine oil to the new oil seal lip.

2.  Install the SST to the non-woven fabric side of the rear oil seal.

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3.  From the back side of the rear oil seal, verify that there is no damage or separation in the lip area of the rear oil seal.

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4.  Install the rear oil seal to the engine.

5.  Tighten the rear oil seal bolts in the order as shown in the figure. (Except TRIBUTE (L.H.D.) Face-lifted model.)

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Tightening torque
8.0—11.5 N·m {81.6—117.2 kgf·cm, 70.9—101.7 in·lbf}


Drive Plate (ATX), Flywheel (MTX) Assembly Note

1.  Hold the crankshaft using the SST.

2.  Tighten the bolts in the 3 steps in the figure.

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Tightening torque
1.  46—54 N·m {4.70—5.50 kgf·m, 34.0—39.8 ft·lbf
2.  76—84 N·m {7.75—8.56 kgf·m, 56.1—61.9 ft·lbf
3.  108—116 N·m {11.1—11.8 kgf·m, 79.7—85.5 ft·lbf


Gasket Assembly Note

1.  Apply engine oil to a new gasket.

Caution
•  Assemble the gasket to the correct position using the following procedure so that the gasket lip does not overlap the oil passage for the oil cooler. Otherwise, it could leak engine oil and damage the engine.

2.  Align the gasket lip to the gasket positioning areas of the oil cooler and assemble the gasket to the oil cooler.

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Oil Cooler Type B Assembly Note

1.  Align one of the positioning tabs on the oil cooler as shown in the figure to the oil filter adapter hole, and install the oil cooler.

Both pipes pointed above oil cooler
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Both pipes not pointed above oil cooler
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Oil Filter (Spin-on type) Assembly Note

1.  Tighten the oil filter according to the instructions on the package or side of the oil filter.

Note
Tightening torque
Type A (oil filter color: white): 15—20 N·m {1.6—2.0 kgf·m, 12—14 ft·lbf}
Type B (oil filter color: black): 12—16 N·m {123—163 kgf·cm, 107—141 in·lbf}
Angle tightening
When the O-ring contacts the oil filter installation surface, turn the filter another one rotation by hand.

Oil pan Assembly Note

1.  Apply a continuous bead of silicone sealant to the oil pan as indicated in the figure.

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2.   Use a square ruler to unite the oil pan and the cylinder block junction side on the engine front cover side.

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3.  Tighten the rear oil pan bolts in the order as shown in the figure.

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Tightening torque
17—23 N·m {1.8—2.3 kgf·m, 13—16 ft·lbf}