FOREWORD [SKYACTIV-G 2.0]


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•  If there is any vehicle malfunction complaint lodged by a customer, perform malfunction diagnosis according to the troubleshooting procedure.

Troubleshooting Procedure

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*1  :\nCONTROLLER AREA NETWORK (CAN) MALFUNCTION DIAGNOSIS FLOW [MULTIPLEX COMMUNICATION SYSTEM (R.H.D. (EXCEPT MZR-CD 2.2, MZR 2.0 DISI i-stop, MZR 1.5))]

Action for Non-repeatable Malfunction

•  If the malfunction does not recur, verify the malfunction cause by performing the following actions:
―  Based on the repair order form, attempt to drive the vehicle or perform tests to replicate the malfunction, record the data (such as PCM circuit voltage) at that time, and detect the malfunction cause.
―  Shake the wiring harness or connector of the electrical component which is suspected to be the cause of the malfunction, and inspect for malfunction or occurrence of any DTCs.
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―  Inspect the female terminals on the connector of the electric component which is suspected to be the cause of the malfunction for poor connection.
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i-stop control

•  The i-stop system is programmed to not function (stop or restart engine) while the bonnet is open, however, when performing servicing in the engine compartment be careful so as to prevent getting caught in a rotating part if the engine were too restart accidentally.
•  When performing an asterisked (*) troubleshooting inspection, shake the applicable part, wiring harness, and connector by hand to discover whether poor contact points are the cause of any intermittent malfunction. If there is a problem, inspect to make sure connectors, terminals and wiring harnesses are connected correctly and undamaged, and repair or replace if necessary.
•  Depending on the vehicle operation status and the conditions indicated in the table below, the engine may not stop or it may restart for a condition unrelated to driving operations (system is normal).

i-stop (engine-stop control) permit condition

•  The conditions to stop the engine by the i-stop control are as follows:

Purpose

Condition item

Driveability
Vehicle speed
0 km/h {0 mph}
Brake pedal
Brake pedal depressed in D position or M position (except 2nd gear fixed mode)
(If ABS operates during deceleration, i-stop operation is inhibited.)
Brake fluid pressure
Brake fluid pressure is 1.25 MPa {12.7 kgf/cm2, 181 psi} or more in D position or M position (except 2nd gear fixed mode)
(pedal force sufficient to suppress vehicle lurch when engine is restarted)
Accelerator pedal
Released (foot removed from accelerator pedal)
Vehicle conditions
Vehicle stopped in D position (After vehicle is stopped and shifted into N position, engine stops 0.6 s after operation. In addition, after vehicle is stopped in D position and if shifted into P position, engine stop condition continues by i-stop control
Marketability
Cabin temperature
Difference between target temperature in cabin and temperature in cabin is within a certain value (A/C cabin temperature control is performed)
A/C temperature
Setting other than MAX/MIN
Ambient temperature
-10―50 °C {14―122 °F}
Steering speed
10 deg/sec or less
(After EHPAS control module learned center value)
Steering angle
-65―65 ° (Center)
(After EHPAS control module learned center value)
EHPAS control module consumption current
16 A or less
i-stop OFF switch
OFF
Vehicle speed history
3 km/h {2 mph} or more
Advanced key
Authorization is possible/No authorization failure on previous engine stop by i-stop control
(The i-stop operation is also inhibited if the battery for the advanced key is depleted.)
Safety
Battery charge condition
68.4% or more (determined from current sensor signal))
Battery fluid temperature
0—70 °C {32—158 °F}
Battery voltage
11.2 V or more
Estimated battery voltage during engine restart
7.45 or more*1
Defroster switch
OFF
Power brake unit vacuum
-43 kPa {-0.44 kgf/cm2, -6.2 psi} or less
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Door (front, rear)
Closed
Bonnet
Closed*2
Liftgate
Closed
Vehicle inclination angle
When level, less than ± 12 %
Seat belt (driver)
Fastened
System condition
i-stop related module normal
System restriction
Number of starter operations
Within 180,000 times
Number of starter relay operations
Within 180,000 times
Time period from engine stop by i-stop control from vehicle stop
0.25 s or more
ISC learning
Completed
Battery conditioning learning
Completed
Steering angle sensor initialization setting
Completed
DSC sensor initialization
Completed
Elapsed time after engine restart
Maximum 6.4 s or more (Engine stop time fluctuates according to i-stop control)
PCM DTC
DTC except P2299:00 (Brake override system) not detected
Engine condition
Engine coolant temperature
55—110 °C {131—230 °F}
Intake air temperature
100°C {212 °F} or less
ATF temperature
20―120 °C {68―248 °F}
Environment condition
Altitude
1,500 m or less

*1  :If the i-stop is operated repeatedly with a high-capacity audio system or added electronic device connected to the DC-DC converter, engine stop by the i-stop control is inhibited at a faster timing than normal.
*2  :The engine is started with the bonnet closed. If the bonnet is closed after the engine is started, the ignition may need to be switched off.


i-stop (engine restart control) conditions

•  Conditions for restarting the engine during i-stop control (engine stopped) are as follows:

Driver operation
Brake pedal released → depressed while in P or N position
Brake pedal depressed → released while in D or M position (except 2nd gear fixed mode)
Accelerator pedal depressed while in D or M position (except 2nd gear fixed mode)
Steering angle (D or M position (except 2nd gear fixed mode)): 70 deg/sec or more
(after EHPAS control module learned center value)
Steering angle (D or M position (except 2nd gear fixed mode)): -70° or less or 70° or more
(after EHPAS control module learned center value)
Engine start by key operation
Shift operation
P or N position →D or L or R position
Marketability
A/C request
A/C temperature MAX setting, MIN setting
Battery charge 67.9% or less
Battery charge rate is specified value or more
Battery voltage is 11 V or less
Estimated battery voltage when engine is restarted is 7.25 V or less
i-stop OFF switch on
•  The following conditions are met while in P or N position (determined that driver is not in vehicle).
―  Seat belt (driver): Not fastened
―  Door (driver): Open
•  The following conditions are met, advanced key removed:
―  Seat belt (driver): Fastened
―  Door (driver): Closed
―  Door (Any door except driver): Open
Safety
Defroster switch on
•  Any of the following conditions met
―  Brake fluid pressure is 0.35 MPa {3.6 kgf/cm2, 51 psi} or less while in D or M position (except 2nd gear fixed mode)
―  Brake fluid pressure is 13 MPa {133 kgf/cm2, 1885 psi} or less while in R position
Power brake unit vacuum: -41 kPa {-0.42 kgf/cm2, -5.9 psi} or more
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Vehicle speed: 1 km/h {0.6 mph} or more
Engine stop time by the i-stop control: 120 s or more