DRIVE BELT REMOVAL/INSTALLATION [MZ-CD 1.6]


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1.  Remove the battery cover. (See BATTERY REMOVAL/INSTALLATION [MZ-CD 1.6].)

2.  Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [MZ-CD 1.6].)

3.  Remove the engine cover. (See ENGINE COVER REMOVAL/INSTALLATION [MZ-CD 1.6].)

4.  Disconnect the intake shutter valve connector.

5.  Detach the clips shown in the figure and set the wiring harness out of the way.

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Note
•  If clip A and the wiring harness are secured using tape, cut the tape in the position shown in the figure and detach the clip.
•  After servicing, it is not necessary to re-adhere the tape which was cut.
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6.  Rotate the drive belt auto tensioner clockwise using the SST or commercially available vise grip as shown in the figure until the pin hole on the auto tensioner body appears.

Note
•  Make sure the SST or commercially available vise grip is securely set so that the SST or commercially available vise grip will not be slip off the auto tensioner projection during securing process.

When using the SST

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When using a commercially-available vise grip

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7.  Insert the SST into the pin hole on the auto tensioner body.

When using the SST

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When using a commercially-available vise grip

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8.  Remove the drive belt.

9.  Install the drive belt.

10.  Remove the SST.

11.  Connect the intake shutter valve connector.

12.  Install the engine cover. (See ENGINE COVER REMOVAL/INSTALLATION [MZ-CD 1.6].)

13.  Connect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [MZ-CD 1.6].)

14.  Install the battery cover. (See BATTERY REMOVAL/INSTALLATION [MZ-CD 1.6].)