FRONT PILLAR INSTALLATION [PANEL REPLACEMENT]

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Symbol Mark

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Installation Procedure

1.  When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2.  Drill holes for plug welds before installing new parts.

3.  After temporarily installing new parts, make sure the related parts fit properly.

4.  Continuous CO² arc weld indicated by (A) shown in the figure while install the front pillar inner.

5.  CO² spot weld the 3 locations indicated by (B) shown in the figure.

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6.  Plug weld the 16 locations indicated by (I) shown in the figure while install the hinge reinforcement (inner) lower in front pillar reinforcement.

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7.  Continuous CO² arc weld indicated by (C) shown in the figure.

8.  Plug weld the 7 locations indicated by (D) shown in the figure.

9.  Plug weld the 6 locations indicated by (E) from the interior while install the front pillar reinforcement.

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10.  Continuous CO² arc weld indicated by (F) shown in the figure.

11.  Plug weld the 69locations indicated by (G) shown in the figure.

12.  Spot weld the 2 locations indicated by (H) shown in the figure while install the front pillar outer.

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