SCHEDULED MAINTENANCE


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Scheduled Maintenance Table

For Australia

Maintenance Interval

Number of months or kilometers, whichever comes first

Months

6

12

18

24

30

36

42

48

54

60

66

72

78

84

90

96

×1000 km

10

20

30

40

50

60

70

80

90

100

110

120

130

140

150

160

ENGINE

Engine oil*1
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Engine oil filter*1
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Engine valve clearance
Audible inspect every 120,000 km, if noisy, adjust
Drive belts*2
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I

COOLING SYSTEM

Cooling system
 
I
 
I
 
I
 
I
 
I
 
I
 
I
 
I
Engine coolant
Replace at first 80,000 km or 4 years; after that, every 2 years

FUEL SYSTEM

Air cleaner element*3
 
 
C
 
 
R
 
 
C
 
 
R
 
 
C
 
Fuel filter
 
 
 
R
 
 
 
R
 
 
 
R
 
 
 
R
Fuel lines and hoses
 
I
 
I
 
I
 
I
 
I
 
I
 
I
 
I

IGNITION SYSTEM

Spark plugs
Replace every 120,000 km

EMISSION CONTROL SYSTEM

Evaporative system (if installed)
 
I
 
I
 
I
 
I
 
I
 
I
 
I
 
I

ELECTRICAL SYSTEM

Battery electrolyte level and specific gravity
 
I
 
I
 
I
 
I
 
I
 
I
 
I
 
I
All electrical system*4
 
I
 
I
 
I
 
I
 
I
 
I
 
I
 
I

CHASSIS and BODY

Brake lines, hoses and connections
 
I
 
I
 
I
 
I
 
I
 
I
 
I
 
I
Brake fluid*5
I
I
I
R
I
I
I
R
I
I
I
R
I
I
I
R
Parking brake
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
Power brake unit (brake booster) and hoses
 
I
 
I
 
I
 
I
 
I
 
I
 
I
 
I
Disc brakes
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
Power steering fluid, lines, hoses, and connections
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
Steering operation and linkages
 
I
 
I
 
I
 
I
 
I
 
I
 
I
 
I
Manual transmission/transaxle oil
 
 
 
 
 
 
 
 
 
R
 
 
 
 
 
 
Automatic transmission/transaxle fluid level
 
I
 
I
 
I
 
I
 
I
 
I
 
I
 
I
Front and rear suspension and ball joints
 
 
 
I
 
 
 
I
 
 
 
I
 
 
 
I
Drive shaft dust boots
 
 
 
I
 
 
 
I
 
 
 
I
 
 
 
I
Bolts and nuts on chassis and body
 
T
 
T
 
T
 
T
 
T
 
T
 
T
 
T
Exhaust system and heat shields
Inspect every 80,000 km
Tire rotation
Rotate every 10,000 km or 6 months
Tires (including spare tire) (with inflation pressure adjustment)
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
Road test
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
Diagnostic trouble code by WDS
 
I
 
I
 
I
 
I
 
I
 
I
 
I
 
I

AIR CONDITIONER SYSTEM

Cabin air filter (if installed)
 
 
 
R
 
 
 
R
 
 
 
R
 
 
 
R

Chart symbols

I: Inspect: Inspect and clean, repair, adjust, or replace if necessary.

R: Replace

T: Tighten

C: Clean

Remarks

• The ignition and fuel systems are highly important to the emission control systems and to efficient engine operation.
All inspections and adjustments must be made by an Authorized Mazda Dealer.
• After the prescribed period, continue to follow the described maintenance at the recommended intervals.
• Refer below for a description of items marked* in the maintenance chart.
*1: If the vehicle is operated under any of the following conditions, change the engine oil and oil filter more often than recommended intervals.
a. Driving in dusty conditions.
b. Extended periods of idling or low speed operation.
c. Driving for long period in cold temperatures or driving regularly at short distance only.
*2: Also inspect and adjust the power steering and air conditioner drive belts, if installed.
*3: If the vehicle is operated in very dusty or sandy areas, clean and if necessary, replace the air cleaner element more often than the recommended intervals.
*4: This is a full function check of electrical systems such as lights, wiper and washer systems (including wiper blades), and power windows.
*5: If the brakes are used extensively (for example, continuous hard driving or mountain driving) or if the vehicle is operated in extremely humid climates, change the brake fluid annually.

For General (L.H.D. R.H.D.)

Maintenance Item

Maintenance Interval (Number of months or km (miles), whichever comes first)

Months

6

12

18

24

30

36

42

48

54

60

66

72

78

84

90

96

×1000 km

10

20

30

40

50

60

70

80

90

100

110

120

130

140

150

160

×1000 miles

6.25

12.5

18.75

25

31.25

37.5

43.75

50

56.25

62.5

68.75

75

81.25

87.5

93.75

100

ENGINE

Engine oil*1
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Engine oil filter*1
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Engine valve clearance
Audible inspect every 120,000 km (75,000 miles), if noisy, adjust
Drive belt*2
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
Idle speed (Z6, ZY, ZJ)
 
I
 
I
 
I
 
I
 
I
 
I
 
I
 
I

COOLING SYSTEM

Cooling system
 
I
 
I
 
I
 
I
 
I
 
I
 
I
 
I
Engine coolant
Replace every 2 years

FUEL SYSTEM

Air cleaner element*3
 
C
 
C
 
R
 
C
 
C
 
R
 
C
 
C
Fuel filter
 
 
 
R
 
 
 
R
 
 
 
R
 
 
 
R
Fuel lines and hoses
 
I
 
I
 
I
 
I
 
I
 
I
 
I
 
I

IGNITION SYSTEM

Spark plugs
Iridium type
Replace every 120,000 km (75,000 miles)
except Iridium type
 
 
 
R
 
 
 
R
 
 
 
R
 
 
 
R

EMISSION CONTROL SYSTEM

Evaporative system (if installed)
 
I
 
I
 
I
 
I
 
I
 
I
 
I
 
I

ELECTRICAL SYSTEM

Battery electrolyte level and specific gravity
 
I
 
I
 
I
 
I
 
I
 
I
 
I
 
I
All electrical system*4
 
I
 
I
 
I
 
I
 
I
 
I
 
I
 
I

CHASSIS and BODY

Brake lines, hoses and connections
 
I
 
I
 
I
 
I
 
I
 
I
 
I
 
I
Brake fluid*5
I
I
I
R
I
I
I
R
I
I
I
R
I
I
I
R
Parking brake
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
Power brake unit (brake booster) and hoses
 
I
 
I
 
I
 
I
 
I
 
I
 
I
 
I
Disc brakes
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
Drum brakes (if installed)
 
I
 
I
 
I
 
I
 
I
 
I
 
I
 
I
Power steering fluid, lines, hoses, and connections
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
Steering operation and linkages
 
I
 
I
 
I
 
I
 
I
 
I
 
I
 
I
Manual transmission/transaxle oil
 
 
 
 
 
 
 
 
 
R
 
 
 
 
 
 
Automatic transmission/transaxle fluid level
 
I
 
I
 
I
 
I
 
I
 
I
 
I
 
I
Front and rear suspension and ball joints
 
 
 
I
 
 
 
I
 
 
 
I
 
 
 
I
Drive shaft dust boots
 
 
 
I
 
 
 
I
 
 
 
I
 
 
 
I
Bolts and nuts on chassis and body
 
T
 
T
 
T
 
T
 
T
 
T
 
T
 
T
Body condition (for rust, corrosion and perforation)
Inspect annually
Exhaust system and heat shields
Inspect every 80,000km (50,000miles)
Tires (including spare tire) (with inflation pressure adjustment)
 
I
 
I
 
I
 
I
 
I
 
I
 
I
 
I

AIR CONDITIONER SYSTEM

Cabin air filter (if installed)
 
R
 
R
 
R
 
R
 
R
 
R
 
R
 
R

Chart symbols

I: Inspect: Inspect and clean, repair, adjust, or replace if necessary.

R: Replace

T: Tighten

C: Clean

Remarks

• The ignition and fuel systems are highly important to the emission control systems and to efficient engine operation.
All inspections and adjustments must be made by an Authorized Mazda Dealer.
• After the prescribed period, continue to follow the described maintenance at the recommended intervals.
• Refer below for a description of items marked* in the maintenance chart.
*1: If the vehicle is operated under any of the following conditions, change the engine oil and oil filter more often than recommended intervals.
a. Driving in dusty conditions.
b. Extended periods of idling or low speed operation.
c. Driving for long period in cold temperatures or driving regularly at short distance only.
*2: Also inspect and adjust the air conditioner drive belts, if installed.
*3: If the vehicle is operated in very dusty or sandy areas, clean and if necessary, replace the air cleaner element more often than the recommended intervals.
*4: This is a full function check of electrical systems such as lights, wiper and washer systems (including wiper blades), and power windows.
*5: If the brakes are used extensively (for example, continuous hard driving or mountain driving) or if the vehicle is operated in extremely humid climates, change the brake fluid annually.

Scheduled Maintenance Service (Specific Work Required)

Bold frame: New item

Maintenance Item

Specific Work Required

ENGINE

Engine valve clearance
Inspect engine valve clearance.
Engine timing belt
Replace engine timing belt.
Drive belts
Inspect for wear, cracks, fraying, and tension.
Engine oil
Replace engine oil and inspect for leakage.
Engine oil filter
Replace engine oil filter and inspect for leakage.

COOLING SYSTEM

Cooling system
(including coolant level adjustment)
Check engine coolant level and quality, and inspect for leakage.
Radiator cap
Inspect radiator cap.
Engine coolant
Replace engine coolant.

FUEL SYSTEM

Idle speed
Check engine idle rpm.
Idle mixture
Inspect the CO and HC concentrations (see W/M).
Choke system
Check system operation.
Air cleaner element
Inspect dirt, oil and damage.
Clean air cleaner element (by blowing air).
Replace air cleaner element.
Fuel filter
Replace fuel filter.
Fuel injection pump inlet filter
Clean fuel injection pump inlet filter.
Fuel lines and hoses
Fuel lines, hoses and connections
Inspect for cracks, leakage and loose connection.
Fuel injection system
Update to injection amount correction with WDS. (See W/M).
Fuel system (Drain water)
Drain water in fuel system.
Diesel particulate filter (DPF)
Replace diesel particulate filter.
Fuel additive for DPF
Fill up fuel additive.

IGNITION SYSTEM

Initial ignition timing
Check initial ignition timing.
Spark plugs
Inspect for wear, damage, carbon, plug gap and high-tension lead condition.
Replace spark plugs.

EMISSION CONTROL SYSTEM

Evaporative system
Evaporative emission control system
Check system operation (see W/M), vapor lines, vacuum fitting hoses and connection.
E.G.R. system
Check system operation (see W/M), vacuum fitting hoses and connection.
MZR-CD (RF turbo) engine: Update to MAF correction for E.G.R control with WDS (see W/M).
Throttle positioner system
Check the diaphragm and system operation, vacuum fitting hoses and connection.
Dash pot
Check system operation.

ELECTRICAL SYSTEM

Battery electrolyte level and specific gravity
Check battery electrolyte level and specific gravity.
Battery condition
Check battery for corroded or loose connections and cracks.
All electrical system
Lighting system and windshield wipers and washer
Check function of lighting system, windshield wiper (including wiper blade condition), washer and power windows.
Head light alignment
Check head light alignment.

CHASSIS and BODY

Brake and clutch pedals
Brake pedals
Check pedal height and free play.
Brake fluid
Check brake fluid level and for leakage.
Replace brake fluid.
Clutch fluid
Check Clutch fluid level and for leakage.
Brake lines, hoses and connections
Inspect for cracks, damage, chafing, corrosion, scars, swelling and fluid leakage.
Parking brake
Check parking lever stroke.
Power brake unit and hoses
Power brake unit (Brake booster) and hoses
Check vacuum lines, connections and check valve for improper attachment, air tightness, cracks chafing and deterioration.
Disc brakes
Inspect caliper for correct operation and fluid leakage, brake pads for wear. Check disc plate condition and thickness. Test for judder and noise.
Drum brakes
Inspect brake drum for wear and scratches: brake lining for wear, peeling and cracks; wheel cylinder for fluid leakage. Test for judder and noise.
Manual steering gear oil
Check manual gear oil level.
Power steering fluid, lines, hoses and connections
Power steering fluid and lines
Check power steering fluid level and lines for improper attachment, leakage, cracks, damage, loose connections, chafing and deterioration.
Steering operation and gear housing
Steering linkages tie rod ends and arms
Steering operation and linkages
Check that the steering wheel has the specified play. Be sure to check for changes, such as excessive play, hard steering or strange noises. Check gear housing and boots for looseness, damage and grease/gear oil leakage. Check ball joint, dust cover and other components for looseness, wear, damage and grease leakage.
Front and rear suspension and ball joints
Front suspension ball joints
Inspect for grease leakage, cracks, damage and looseness.
Manual transmission/transaxle oil
Check manual transmission/transaxle oil level and for leakage.
Replace manual transmission/transaxle oil.
Automatic transmission/transaxle fluid level
Check automatic transmission/transaxle fluid level.
Automatic transmission/transaxle fluid
Replace automatic transmission/transaxle fluid.
Front and rear differential oil
Front differential oil
Front axle oil
Rear differential oil
Rear axle oil
Check front and rear differential oil level and inspect for leakage.
Replace front and rear differential oil.
Transfer oil
Check transfer oil level inspect for leakage.
Replace transfer oil
Front and rear wheel bearing grease
Front wheel bearing grease
Remove wheel bearing and replace wheel bearing grease.
Propeller shaft joints
Lubricate propeller shaft joints.
Drive shaft dust boots
Inspect for grease leakage, cracks, damage and looseness.
Wheel nuts
Tighten wheel nuts.
Bolts and nuts on chassis and body
Bolts and nuts on seats
Tighten bolts and nuts fastening suspension components, members and seat frames.
Body condition
(for rust, corrosion and perforation)
Inspect body surface for paint damage, rust, corrosion and perforation.
Exhaust system and heat shields
Exhaust pipe connections
Inspect for damage, corrosion, looseness of connections and gas leakage.
Tire rotation
Rotate tires.
Tires
(including spare tire)
(with inflation pressure adjustment)
Check air pressure and inspect tires for tread wear, damage, cracks; and wheels for damage and corrosion.
Flat tire repair kit
Check tire repair fluid expiration date.
Hinges and catches
Lubricate hinges and catches of doors, trunk lid and hood.
Underside of vehicle
Inspect underside of vehicle (floor pans, frames, fuel lines, around exhaust system etc.) for damage and corrosion.
Road test
Check brake operation/clutch operation/steering control/operation of meters and gauges/squeaks, rattles, or unusual noises/engine general performance/emergency locking retractors.
Diagnostic trouble code by WDS
Check diagnostic trouble code with WDS (see W/M).

AIR CONDITIONER SYSTEM

Cabin air filter
Replace cabin air filter.