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CYLINDER BLOCK DISASSEMBLY (I) [MZR-CD 2.2]
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1. Disassemble in the order indicated in the table.
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1
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Flywheel
(See Flywheel Disassembly Note.)
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2
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End plate
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3
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Rear cover
(See Rear Oil Seal Removal Note.)
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4
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Vacuum pump
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5
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Oil pan
(See Oil Pan Removal Note.)
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6
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Balancer chain tensioner
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7
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Balancer chain tensioner arm
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8
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Balancer chain guide*
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9
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Balancer chain, balancer sprocket
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10
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Balancer component
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11
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Oil pan upper block
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12
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Chain case
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13
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Oil pump
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14
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Oil pump cover
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15
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Inner rotor and shaft component, outer rotor
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16
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Plunger plug
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17
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Plunger spring
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18
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Control plunger
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19
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Oil pump body
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Flywheel Disassembly Note
1. Hold the flywheel using the SST.
2. Loosen the bolts in two or three steps in the order shown in the figure.
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Rear Oil Seal Removal Note
1. Cut the oil seal lip using a utility knife.
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2. Remove the oil seal using a screwdriver protected with a rag.
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Oil Pan Removal Note
1. Remove the oil pan mounting bolts.
2. Remove the oil pan using the separator tool.
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Balancer Chain Tensioner Removal Note
1. Press back the plunger for the balancer chain tensioner slowly in the direction shown in the figure.
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2. While holding the balancer chain tensioner plunger, insert the hexagonal wrench into the position shown in the figure and secure the plunger.
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3. Remove the balancer chain tensioner.
Balancer Chain, Balancer Sprocket Removal Note
1. Hold the balancer shaft using a wrench on the cast hexagon and loosen the balancer sprocket lock bolt.
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2. Remove the balancer chain and the balancer sprocket.
