CYLINDER BLOCK ASSEMBLY (I) [MZR-CD 2.2]


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1.  Assemble in the order indicated in the table.

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1
Cylinder block
2
Oil jet
3
Upper main bearing, thrust bearing
4
Crankshaft
5
Lower main bearing, thrust bearing
6
Main bearing cap
7
Piston
8
Connecting rod
9
Piston pin
10
Snap ring
11
Piston ring
12
Upper connecting rod bearing
13
Connecting rod, piston
14
Lower connecting rod bearing
15
Connecting rod cap
16
Cover
17
Oil pressure switch


Main Bearing Cap Assembly Note

1.  Tighten the bolts in the order shown in the figure.

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Piston Assembly Note

1.  Assemble the piston and the connecting rod in the direction from which they were disassembled.

2.  Apply clean engine oil to the piston pin.

3.  Install the piston pin until the pin contacts the clip. If the pin cannot be installed easily, heat the piston.

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Piston Ring Assembly Note

1.  Install the first and second rings as shown in the figure.

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Connecting Rod, Piston Assembly Note

1.  Insert the piston and connecting rod into the cylinder with the branding mark facing the front of the engine.

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Connecting Rod Cap Assembly Note

1.  Install the connecting rod caps with the knock pins aligned.

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Oil Pressure Switch Installation Note

1.  Apply silicone sealant to the oil pressure switch threads as shown in the figure.

Caution
•  Install the oil pressure switch before the applied sealant starts to harden.
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