TECHNICAL DATA
id055000800600
Gear thrust clearance
|
Item |
Specification |
|---|---|
|
1st gear thrust clearance
|
Standard: 0.05—0.28 mm {0.002—0.011 in}
Maximum: 0.33 mm {0.013 in}
|
|
2nd gear thrust clearance
|
Standard: 0.18—0.46 mm {0.007—0.018 in}
Maximum: 0.51 mm {0.020 in}
|
|
3rd gear thrust clearance
|
Standard: 0.05—0.20 mm {0.002—0.007 in}
Maximum: 0.25 mm {0.010 in}
|
|
4th gear thrust clearance
|
Standard: 0.17—0.37 mm {0.007—0.014 in}
Maximum: 0.42 mm {0.017 in}
|
|
5th gear thrust clearance
|
Standard: 0.100—0.220 mm {0.0040—0.0086 in}
Maximum: 0.270 mm {0.0106 in}
|
|
6th gear thrust clearance
|
Standard: 0.100—0.220 mm {0.0040—0.0086 in}
Maximum: 0.270 mm {0.0106 in}
|
1st and 2nd gear oil clearance (mm {in})
|
Gear |
Shaft (outer dia.) |
Gear (inner dia.) |
Clearance |
|---|---|---|---|
|
1st
|
39.445—39.470 {1.5530—1.5539}
|
39.500—39.525 {1.5552—1.5561}
|
0.030—0.080 {0.0012—0.0031}
|
|
2nd
|
34.945—34.965 {1.3758—1.3765}
|
35.015—35.035 {1.3786—1.3793}
|
0.050—0.090 {0.0020—0.0035}
|
3rd and 4th gear oil clearance (mm {in})
|
Gear |
Shaft (Outer dia.) |
Gear (Inner dia.) |
Clearance |
|---|---|---|---|
|
3rd
|
35.945—35.970 {1.415—1.416}
|
36.000—36.025 {1.417—1.418}
|
0.030—0.080 {0.001—0.003}
|
|
4th
|
30.945—30.970 {1.218—1.219}
|
31.000—31.025 {1.220—1.221}
|
5th and 6th gear oil clearance (mm {in})
|
Gear |
Gear (Inner dia.) |
Sleeve (Outer dia.) |
Clearance |
|---|---|---|---|
|
5th
|
34.000—34.025 {1.3386—1.3395}
|
33.945—33.970 {1.3365—1.3373}
|
0.030—0.080 {0.001—0.003}
|
|
6th
|
Reverse idler gear
|
Item |
Specification |
|---|---|
|
Reverse idler gear component dimension
|
57.0—57.5 mm {2.244—2.263 in}
|
Reverse thrust washer thickness (mm {in})
|
2.04 {0.080}
|
2.24 {0.088}
|
|
2.09 {0.082}
|
2.29 {0.090}
|
|
2.14 {0.084}
|
2.34 {0.092}
|
|
2.19 {0.086}
|
2.39 {0.094}
|
Synchronizer ring clearance
|
Item |
Specification |
|---|---|
|
Reverse synchronizer ring clearance
|
Standard: 1.50 mm {0.059 in}
Minimum: 0.80 mm {0.031 in}
|
|
5th and 6th gear synchronizer ring clearance
|
Standard: 1.50 mm {0.059 in}
Minimum: 0.80 mm {0.031 in}
|
|
3rd and 4th gear synchronizer ring clearance
|
Standard: 1.50 mm {0.059 in}
Minimum: 0.80 mm {0.031 in}
|
|
1st and 2nd synchronizer ring clearance
|
Standard: 1.50 mm {0.059 in}
Minimum: 0.80 mm {0.031 in}
|
Clutch hub sleeve and shift fork clearance
|
Item |
Specification |
|---|---|
|
Reverse clutch hub sleeve and shift fork clearance
|
Standard: 0.10—0.40 mm {0.004—0.015 in}
Maximum: 0.90 mm {0.035 in}
|
|
3rd/4th clutch hub sleeve and shift fork clearance
|
Standard: 0.10—0.40 mm {0.004—0.015 in}
Maximum: 0.90 mm {0.035 in}
|
|
5th/6th clutch hub sleeve and shift fork clearance
|
Standard: 0.10—0.36 mm {0.004—0.014 in}
Maximum: 0.86 mm {0.034 in}
|
|
1st/2nd clutch hub sleeve and shift fork clearance
|
Standard: 0.10—0.45 mm {0.004—0.017 in}
Maximum: 0.95 mm {0.037 in}
|
Synchronizer key size
|
Item |
Specification |
|---|---|
|
1st/2nd synchronizer key size
|
A: 19.0 mm {0.748 in}
B: 4.25 mm {0.167 in}
C: 5.0 mm {0.20 in}
|
|
3rd/4th synchronizer key size
|
A: 17.0 mm {0.669 in}
B: 4.25 mm {0.167 in}
C: 5.0 mm {0.20 in}
|
Gearshaft runout
|
Item |
Specification |
|---|---|
|
Secondary shaft gear maximum runout
|
0.015 mm {0.0006 in}
|
|
Primary shaft gear maximum runout
|
0.050 mm {0.0020 in}
|
Differential gear backlash
|
Item |
Specification |
|---|---|
|
Differential side gear backlash
|
0.050—0.150 mm {0.0020—0.059 in}
|
|
Differential pinion gear backlash
|
0.050—0.150 mm {0.0020—0.059 in}
|
Differential adjust shim thickness (mm {in})
|
0.1 {0.004}
|
0.20 {0.008}
|
0.25 {0.010}
|
0.30 {0.012}
|
|
0.35 {0.014}
|
0.40 {0.016}
|
0.45 {0.018}
|
0.50 {0.020}
|
|
0.55 {0.022}
|
0.60 {0.024}
|
0.65 {0.026}
|
0.70 {0.028}
|
|
0.75 {0.030}
|
0.80 {0.031}
|
0.85 {0.033}
|
0.90 {0.035}
|
|
0.95 {0.037}
|
1.0 {0.039}
|
1.05 {0.041}
|
1.10 {0.043}
|
|
1.15 {0.045}
|
1.20 {0.047}
|
–
|
–
|
Bearing preload
|
Item |
Specification |
|---|---|
|
Differential preload
|
1.4—1.9 N·m {14—20 kgf·cm, 13—17 in·lbf}
|
|
Primary shaft gear preload
|
0.12—0.39 N·m {1.2—4.0 kgf·cm, 1.05—3.47 in·lbf}
|
|
Secondary shaft gear preload
|
0.2—0.3 N·m {2.0—4.0 kgf·cm, 1.8—3.4 in·lbf}
|
Primary shaft gear adjust shim size (mm {in})
|
0.30 {0.012}
|
0.35 {0.014}
|
0.40 {0.016}
|
0.45 {0.018}
|
|
0.50 {0.020}
|
0.55 {0.022}
|
0.60 {0.024}
|
0.65 {0.026}
|
|
0.70 {0.028}
|
0.75 {0.030}
|
0.80 {0.032}
|
0.85 {0.034}
|
|
0.90 {0.036}
|
0.95 {0.038}
|
1.00 {0.040}
|
–
|
Secondary shaft gear adjust shim size (mm {in})
|
0.20 {0.008}
|
0.25 {0.010}
|
0.30 {0.012}
|
0.35 {0.014}
|
|
0.40 {0.016}
|
0.45 {0.018}
|
0.50 {0.020}
|
0.55 {0.022}
|
|
0.60 {0.024}
|
0.65 {0.026}
|
0.70 {0.028}
|
–
|