COOLING FAN MOTOR INSPECTION [MZR 1.8, MZR 2.0, MZR 2.5]


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Note
•  There are four types of cooling fan components, A, B, C, and D. Types A, B, C, and D can be identified from the number of blades and cooling fan motor connector terminals on the cooling fans No. 1 and No. 2.
Refer to the following table to identify the cooling fan type.

Cooling fan components

Number of blades

Number of cooling fan motor connector terminals

Cooling fan No.1

Cooling fan No.2

Cooling fan motor No.1

Cooling fan motor No.2

Type A
5
7
2
2
Type B
5
7
4
4
Type C
7
5
2
2
Type D
11
9
4
4


Part Inspection


Type A

1.  Verify that the battery is fully charged. (See BATTERY INSPECTION [MZR 1.8, MZR 2.0, MZR 2.5].)

2.  Disconnect the cooling fan motor connector (2 terminals).

3.  Install a tester and battery to the cooling fan motor connector (2 terminals) as shown in the figure.

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4.  Verify that each cooling fan motors operate smoothly at the standard current.

•  If there is any malfunction, replace the applicable part.
Cooling fan motor No.1, No.2 standard current [Type A]
4.7—8.7 A [12 V]


Type B

1.  Verify that the battery is fully charged. (See BATTERY INSPECTION [MZR 1.8, MZR 2.0, MZR 2.5].)

2.  Disconnect the cooling fan motor connector (4 terminals).

3.  Install a tester and battery to the cooling fan motor connector (4 terminals) as shown in the figure.

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4.  Verify that each cooling fan motors operate smoothly at the standard current.

•  If there is any malfunction, replace the applicable part.
Cooling fan motor No.1, No.2 standard current [Type B]
High: 9.4 A [12 V]
Low: 7.6 A [12 V]

Cooling fan motor rotation speed

Connection terminal

Positive

Negative

High
C and D
A and B
Low
C or D
A and B


Type C

1.  Verify that the battery is fully charged. (See BATTERY INSPECTION [MZR 1.8, MZR 2.0, MZR 2.5].)

2.  Disconnect the cooling fan motor connector (2 terminals).

3.  Install a tester and battery to the cooling fan motor connector (2 terminals) as shown in the figure.

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4.  Verify that each cooling fan motors operate smoothly at the standard current.

•  If there is any malfunction, replace the applicable part.
Cooling fan motor No.1, No.2 standard current [Type C]
No.1: 3.7—6.7 A [12 V]
No.2: 6.1—9.1 A [12 V]


Type D

1.  Verify that the battery is fully charged. (See BATTERY INSPECTION [MZR 1.8, MZR 2.0, MZR 2.5].)

2.  Disconnect the cooling fan motor connector (4 terminals).

3.  Install a tester and battery to the cooling fan motor connector (4 terminals) as shown in the figure.

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4.  Verify that each cooling fan motors operate smoothly at the standard current.

•  If there is any malfunction, replace the applicable part.
Cooling fan motor No.1 standard current [Type D]
High: 7.7—10.7 A [12 V]
Middle: 6.2—9.2 A [12 V]
Low: 5.0—8.0 A [12 V]
Cooling fan motor No.2 standard current [Type D]
High: 7.5—10.5 A [12 V]
Middle: 6.1—9.1 A [12 V]
Low: 4.9—7.9 A [12 V]

Cooling fan motor rotation speed

Connection terminal

Positive

Negative

High
A and C
B and D
Middle
A and C
D
Low
A
D