CLUTCH PEDAL INSPECTION/ADJUSTMENT [G35M-R]

id0510m1802100


Clutch Pedal Height

1.  Measure the distance from the upper surface of the pedal pad.

•  If not within the specification, loosen locknut A, turn adjusting bolt B to adjust the pedal height, and then retighten locknut A.

L.H.D.

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R.H.D.

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Clutch pedal height (Reference value)
L.H.D.: 148.8 mm {5.858 in}
R.H.D.: 153.9 mm {6.059 in}

Clutch Pedal Free Play

1.  Depress the clutch pedal by hand until clutch resistance is felt, and measure the clutch pedal free play.

•  If the measurement is not within the specification, adjust the clutch pedal push rod free play and clutch pedal free play by loosening locknut C and turning push rod D as necessary.

L.H.D.

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R.H.D.

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Clutch pedal free play (Reference value)
5—15 mm {0.2—0.5 in}
Clutch pedal push rod free play (Reference value)
0.1—0.5 mm {0.004—0.019 in}

Clutch Pedal Disengagement Point

1.  Apply the parking brake and fix the front and rear of the wheels with the wheel chocks.

2.  Start the engine.

3.  With the clutch pedal depressed, move the shift lever to the position just before engaging the reverse gear. (Do not shift completely to reverse position)

4.  Gradually release the clutch pedal and then hold it at the point where the sound of gear-grinding begins (clutch disengagement point).

5.  Depress the clutch pedal slowly.

6.  Hold the pedal when the gear noise stops (clutch pedal disengagement point).

7.  Measure distance A (the distance from the clutch pedal disengagement point to the fully depressed position) and the pedal stroke.

8.  Verify that they are within specification.

•  If the measurement is not within the specification, inspect the clutch fluid level and the fluid lines for air infiltration.

L.H.D.

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R.H.D.

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Distance A, from clutch disengagement point to full stroke (Reference value)
20 mm {0.79 in} or more
Distance B, from clutch disengagement point to floor mat (Reference value)
L.H.D.: 58 mm {2.3 in} or more
R.H.D.: 66.4 mm {2.61 in} or more
Clutch pedal stroke (Reference value)
L.H.D.: 135.6 mm {5.339 in}
R.H.D.: 140 mm {5.51 in}