DOSING CONTROL UNIT INSPECTION [SKYACTIV-D 2.2]


id0140z7824100


Without Using The M-MDS

Note
•  The dosing control unit terminal voltage can vary with the conditions when measuring and changes due to aged deterioration on the vehicle, causing false diagnosis. Therefore determine comprehensively where the malfunction occurs among the input systems, output systems, and the dosing control unit.

Terminal voltage table (Reference)

ac5uuw00009003

Terminal

Signal

Connected to

Test condition

Voltage (V)

inspection item

A
Battery voltage
SCR relay No.2
Switch the ignition ON (engine off)
B+
•  SCR relay No.2
•  Related wiring harness
B
Battery voltage
SCR relay No.1, No.2
Switch the ignition ON (engine off)
B+
•  SCR relay No.1, No.2
•  Related wiring harness
C
Battery voltage
SCR relay No.1, No.2
Switch the ignition ON (engine off)
B+
•  SCR relay No.1, No.2
•  Related wiring harness
D
Urea tank heater control
Urea tank heater
Urea tank heater operating
B+
•  Urea tank heater
•  Related wiring harness
Urea tank heater not operating
Below 1.0
E
GND
GND
Under any condition
Below 1.0
•  Related wiring harness
F
Urea hose heater control
Urea hose heater
Urea hose heater operating
B+
•  Urea hose heater
•  Related wiring harness
Urea hose heater not operating
Below 1.0
G
H
DEF pump control (GND)
DEF pump (pumping side)
Depend on engine load
Below 1.0
•  DEF pump
•  Related wiring harness
I
DEF pump control (battery voltage)
DEF pump (pumping side)
Depend on engine load
0—B+
•  DEF pump
•  Related wiring harness
J
K
Urea injector control (-)
Urea injector
Depend on engine load
Below 1.0
•  Urea injector
•  Related wiring harness
L
Battery voltage
Urea level sensor/urea temperature sensor
Switch the ignition ON (engine off)
B+
•  Urea level sensor/urea temperature sensor
•  Related wiring harness
M
N
Urea injector control (+)
Urea injector
Depend on engine load
0—B+
•  Urea injector
•  Related wiring harness
O
P
Q
R
S
T
Battery voltage
DEF quality sensor
Switch the ignition ON (engine off)
B+
•  DEF quality sensor
•  Related wiring harness
U
V
W
X
Y
DEF pump control (battery voltage)
DEF pump (siphoning side)
Depend on engine load
0—B+
•  DEF pump
•  Related wiring harness
Z
AA
AB
AC
AD
AE
AF
AG
AH
AI
AJ
AK
AL
AM
AN
AO
AP
AQ
AR
Urea level/urea temperature control
Urea level sensor/urea temperature sensor
Because this terminal is for PWM (Pulse Width Modulation) signal, integrity determination by terminal voltage is not possible.
•  Urea level sensor/urea temperature sensor
•  Related wiring harness
AS
AT
AU
AV
GND
Urea level sensor/urea temperature sensor
Switch the ignition ON (engine off)
Below 1.0
•  Urea level sensor/urea temperature sensor
•  Related wiring harness
AW
AX
AY
AZ
BA
DEF quality sensor control (SENT signal)
DEF quality sensor
Because this terminal is for SENT communication, integrity determination by terminal voltage is not possible.
•  DEF quality sensor
•  Related wiring harness
BB
BC
BD
BE
GND
DEF quality sensor
Switch the ignition ON (engine off)
Below 1.0
•  DEF quality sensor
•  Related wiring harness
BF
BG
BH
BI
BJ
BK
CAN_H
CAN system related modules
Because this terminal is for CAN, integrity determination by terminal voltage is not possible.
•  Related wiring harness
BL
CAN_L
CAN system related modules
Because this terminal is for CAN, integrity determination by terminal voltage is not possible.
•  Related wiring harness
BM
BN
BO
BP
Ignition (IG1)
IG1 relay
Switch the ignition ON (engine off)
B+
•  IG1 relay
•  Related wiring harness
BQ
BR
BS
BT
BU
BV
SCR relay No.1 control
SCR relay No.1
Switch the ignition ON (engine off)
B+
•  SCR relay No.1
•  Related wiring harness
BW
BX
BY
BZ
CA
CB
CC
CD
CE
CF
CG
CH
CI
CJ
CK
CL
CM
CN
DEF pump control (GND)
DEF pump (siphoning side)
Depend on engine load
Below 1.0
•  DEF pump
•  Related wiring harness
CO
CP


Using The M-MDS

Caution
•  The dosing control unit terminal voltage vary with change in measuring conditions and vehicle conditions.
Always carry out a total inspection of the input systems, output systems, and dosing control unit to determine the cause of trouble. Otherwise, diagnosis will be incorrect.

1.  Connect the M-MDS to the DLC-2.

2.  Switch the ignition ON (engine off).

3.  Measure the PID value.

•  If PID value is not within the specification, follow the instructions in Action column.

Simulation item table

—: Not applicable

Item (definition)

Definition

Unit/Condition

HTR_TANK
Urea tank heater
Off/On
REDUCT_INJ_DC
Reductant injector duty cycle
%
REV_VALVE
Urea reverting valve
Off/On

PID/DATA monitor item table

—: Not applicable

Item (definition)

Definition

Unit/Condition

A_SCR_C_TMP
Average SCR catalyst temperature
°C, °F
ACT_SLO_PMP
Actuator test solenoid pump
— (times)
BOOP_MCC
Boost pressure monitor completion condition counts
— (Undefined/Not Used)
BOOP_MCEC
Boost pressure monitor conditions encountered counts
— (Undefined/Not Used)
C_T_B1S2
Exhaust gas temperature sensor No.2
°C, °F
CL_NMHC_MN_CP
Catalyst monitoring completed / NMHC catalyst monitoring completed
CMP_MNT_ENA
Comprehensive component monitoring enabled
COMP3_MNT
Comprehensive component monitoring completed
CONF_URA_TK_LV
Configuration for urea tank level
CP_IGN_SP
Compression ignition monitoring supported
CTLY_NMHC_MN
Catalyst monitoring / NMHC catalyst monitoring
CTRL_MOD_VOL
Control module voltage
V
DC_PWM_O_PS_UV
Dutycycle of the PWM signal output to the power stage of urea dosing valve
%
DIS_ACT_MIL
Distance traveled while check engine light is activated
km, ft, mi
DIS_CLR_DTC
Distance Since DTCs cleared
km, ft, mi
DPES_DS_NOX
Dew point end signal for downstream NOx sensor
DPES_PM
Dew point end signal for PM sensor
DPES_US_NOX
Dew point end signal for upstream NOx sensor
DSR_D_AMO
Desired dosing amount
— (mg/s)
EG_MF
Exhaust gas mass flow
— (kg/h)
EGR_VVT_MCC
EGR and/or VVT monitor completion condition counts
— (Undefined/Not Used)
EGR_VVT_MCEC
EGR and/or VVT monitor conditions encountered counts
— (Undefined/Not Used)
EGR_VVT_MN_CP
EGR and/or VVT system monitoring completed
EGR_VVT_MNT
EGR and/or VVT system monitoring
EGS_MCC
Gas sensor monitor completion counts
— (Undefined/Not Used)
EGS_MCEC
Exhaust gas sensor monitor conditions encountered counts
— (Undefined/Not Used)
EIAECD1_TT_SUP
Total run time with EI-AECD #1 active supported
EIAECD1_TT_TM1
Total run time with EI-AECD #1 Timer 1 active
hh:mm:ss
EIAECD1_TT_TM2
Total run time with EI-AECD #1 Timer 2 active
hh:mm:ss
EIAECD2_TT_SUP
Total run time with EI-AECD #2 active supported
EIAECD2_TT_TM1
Total run time with EI-AECD #2 Timer 1 active
hh:mm:ss
EIAECD2_TT_TM2
Total run time with EI-AECD #2 Timer 2 active
hh:mm:ss
EIAECD3_TT_SUP
Total run time with EI-AECD #3 active supported
EIAECD3_TT_TM1
Total run time with EI-AECD #3 Timer 1 active
hh:mm:ss
EIAECD3_TT_TM2
Total run time with EI-AECD #3 Timer 2 active
hh:mm:ss
EIAECD4_TT_SUP
Total run time with EI-AECD #4 active supported
EIAECD4_TT_TM1
Total run time with EI-AECD #4 Timer 1 active
hh:mm:ss
EIAECD4_TT_TM2
Total run time with EI-AECD #4 Timer 2 active
hh:mm:ss
EIAECD5_TT_SUP
Total run time with EI-AECD #5 active supported
EIAECD5_TT_TM1
Total run time with EI-AECD #5 Timer 1 active
hh:mm:ss
EIAECD5_TT_TM2
Total run time with EI-AECD #5 Timer 2 active
hh:mm:ss
EVAP_SYS_MN
Evaporative system monitoring
EVAP_SYS_MN_CP
Evaporative system monitoring completed
FU_SYS_CP
Fuel system monitoring completed
FU_SYS_ENA
Fuel system monitoring enabled
FUEL_MCC
Fuel monitor completion condition counts
— (Undefined/Not Used)
FUEL_MCEC
Fuel monitor conditions encountered counts
— (Undefined/Not Used)
HT_NOX_SRC_MN
Heated catalyst monitoring / NOx/SCR aftertreatment monitoring
HTR_TANK
Urea tank heater
Off/On
IGN_CYCL_CNT
Ignition cycle counter
— (Undefined/Not Used)
INTG_D_MFB
Integrated dosing mass feedback
— (g)
IP_C_HT_HCU
Input current of heater from HCU
— (mA)
LLMD_SIG2_DNOX
Linear lambda signal of 2. downstream Nox sensor from CAN
MSF_CP
Misfire monitoring completed
MSF_ENA
Misfire monitoring enabled
NMHC_C_MCC
NMHC catalyst monitor completion counts
— (Undefined/Not Used)
NMHC_C_MCEC
NMHC catalyst monitor conditions encountered counts
— (Undefined/Not Used)
NO_DTM_CCT
The determined NOx concentration
— (ppm)
NOX_ADS_MCC
NOx adsorber monitor completion condition counts
— (Undefined/Not Used)
NOX_ADS_MCEC
NOx adsorber monitor conditions encountered counts
— (Undefined/Not Used)
NOX_C_B1S1
NOx sensor concentration bank 1 Sensor 1
— (ppm)
NOX_C_B1S1_SUP
NOx sensor concentration bank 1 Sensor 1 supported
NOX_C_B1S2
NOx sensor concentration bank 1 Sensor 2
— (ppm)
NOX_C_B1S2_SUP
NOx sensor concentration bank 1 Sensor 2 supported
NOX_C_B2S1
NOx sensor concentration bank 2 Sensor 1
— (ppm)
NOX_C_B2S1_SUP
NOx sensor concentration bank 2 Sensor 1 supported
NOX_C_B2S2
NOx sensor concentration bank 2 Sensor 2
— (ppm)
NOX_C_B2S2_SUP
NOx sensor concentration bank 2 Sensor 2 supported
NOX_CCT_ATO1
NOx Concentration from ATO1
— (ppm)
NOX_SCR_C_MCC
NOx/SCR Catalyst Monitor Completion condition counts
— (Undefined/Not Used)
NOX_SCR_C_MCEC
NOx/SCR Catalyst Monitor Conditions encountered counts
— (Undefined/Not Used)
NOX_SIG_ATO1
NOx signal status from ATO1
NOX_SRC_MN_CP
Heated catalyst monitoring completed / NOx/SCR aftertreatment monitoring completed
NOX_ST_SEN_SIG
Status of NOx sensor signal
O2_CCT_ATO1
Oxygen Concentration from ATO1
O2_SH_PM_F
Oxygen sensor heater monitoring / PM filter monitoring
O2_SH_PM_F_CP
Oxygen sensor heater monitoring completed / PM filter monitoring completed
O2_SIG_ST_ATO1
Oxygen signal status from ATO1
O2_SM_EGSM
Oxygen sensor monitoring/exhaust gas sensor monitoring
O2_SM_EGSM_CP
Oxygen sensor monitoring completed/exhaust gas sensor monitoring completed
OBD_MCEC
OBD Monitoring conditions encountered counts
— (Undefined/Not Used)
OP_ADC
OP of the ADC
— (mA)
OP_F_ACT_PS
Output frequency for activation of the power stage
— (Hz)
OP_S_FL_H_MM
Output signal of the fill level height in mm
— (mm, in)
PMF_MCC PM
Filter monitor completion condition counts
— (Undefined/Not Used)
PMF_MCEC
PM filter monitor conditions encountered counts
— (Undefined/Not Used)
PMS_A_B1S1
PM sensor active status bank 1 sensor 1
PMS_NO_B1S1
PM sensor normalized output value bank 1 sensor 1
— (%)
PMS_O_B1S1_SUP
PM sensor operating status bank 1 sensor 1 supported
PMS_O_B2S1_SUP
PM sensor operating status bank 2 sensor 1 supported
PMS_R_B1S1
PM sensor regen status bank 1 sensor 1
PMS_S_B1S1_SUP
PM sensor signal bank 1 sensor 1 supported
PMS_S_B2S1_SUP
PM sensor signal bank 2 sensor 1 supported
RDC_PMP_DC_CM
Reductant pump duty cycle - commanded
RDCT_INJ_DUCY
Reductant injector duty cycle
%
RDCT_LINE_HEAT
Reductant line heater
RDCT_RVDC_CMD
Reductant reverting valve duty cycle - commanded
%
RDCT_TANK_HEAT
Reductant tank heater
RE_TANK_LV
Reagent tank level
%
RE_TANK_LV_SUP
Reagent tank level supported
REDUCT_INJ_DC
Reductant injector duty cycle
%
REV_VALVE
Urea reverting valve
Off/On
RLA_UR_PMP_PRE
Relative DEF pump module pressure
— (hPa)
RMN_DF_TM_PR_L
Remaining defrosting time of the pressure line
— (s)
RMN_DF_TM_TK
Remaining defrosting time of the tank
— (s)
RMN_ML_DIRC
Remaining mileage dircetly based on reducing agent in tank
— (km mile)
RMN_TM_SP_DF
Remaining time for supply module defrost
— (s)
RRDC_AG_RMN
Remaining quantity of reducing agent
— (%)
S_LLMD_V2_DNOX
State of lin lambda value of 2.downstream NOx sensor
S_STT_HYD_SCR
Substate of hydraulic SCR-system
S_UR_TANK_TMP
Sensed urea tank temperature
°C, °F
SDARS_BSPR_CP
Secondary air system monitoring completed/boost pressure system monitoring completed
SDARS_BSTPRE
Secondary air system monitoring/boost pressure system monitoring
SPDC_URDC
Set-point dutycycle from urea dosing controller
%
ST_DF_CHK
State of the defrosting check
ST_OP_S_PRE_HT
Status of output stage pressure heater
ST_OP_S_TK_HT
Status of output stage tank heater
STT_HYD_SCR
State of hydraulic SCR-system
VOLRDC_AG_RMN
Remaining quantity of reducing agent [l]
— (l)