A/C UNIT DISASSEMBLY/ASSEMBLY

id071100800300

Replacement Part

O-ring (expansion valve)
 
Quantity: 2
 
Location of use: expansion valve


L.H.D.

1.  Disassemble in the order indicated in the table.

Caution
•  If a non-specified grease is used, it may result in abnormal noise or improper operation of the links. Apply only the specified grease to each link.
am6zzw00015959

X: Applicable
-: Not applicable

Step

Part name

Disassembly/assembly of main parts

Heater core

Evaporator temperature sensor

Evaporator
1
Polyurethane foam
X
X
X
2
Expansion valve
-
-
X
3
Adhesive polyurethane
-
-
-
4
Drain hose
-
-
-
5
Plate (1)
X
X
X
6
Plate (2)
X
X
X
7
Heater core
X
X
X
8
Driver-side air mix actuator
-
-
-
9
Driver-side air mix link
-
-
-
10
Passenger-side air mix actuator
-
-
-
11
Passenger-side air mix link
-
-
-
12
Airflow mode actuator
-
-
-
13
Airflow mode link set
-
-
-
14
PTC heater (SKYACTIV-D 2.2 (with PTC heater))
-
-
-
15
Blower fan controller
-
-
-
16
A/C case (1)
-
X
X
17
A/C case (2)
-
X
X
18
Evaporator temperature sensor (See Evaporator temperature sensor assembly note.)
-
X
X
19
Evaporator
-
-
X
20
Airflow mode link set (with rear vent)
-
-
-
21
A/C case (rear vent (1)) (with rear vent)
-
-
-
22
A/C case (rear vent (2)) (with rear vent)
-
-
-
23
Door damper (with rear vent)
-
-
-
24
A/C case (3)
-
-
-
25
A/C case (4)
-
-
-
26
Door damper
-
-
-
27
Adhesive polyurethane
-
-
-
28
Adhesive polyurethane (SKYACTIV-D 2.2)
-
-
-
29
Rubber (SKYACTIV-D 2.2)
-
-
-
30
Rubber (SKYACTIV-D 2.2)
-
-
-
31
Adhesive polyurethane (SKYACTIV-D 2.2)
-
-
-
32
Thinsulate (SKYACTIV-D 2.2)
-
-
-

2.  Assemble in the reverse order of disassembly.


Evaporator temperature sensor assembly note

1.  Assemble the evaporator temperature sensor as shown in the figure.

am6zzw00015960
Caution
•  When installing the evaporator temperature sensor without replacing the evaporator, assemble the evaporator temperature sensor with the installation position slid to the left of the previous position by 1 line. If the evaporator temperature sensor is assembled to the previously installed position, it may not function due to poor contact of the fin surface with the sensor detection area caused by fin deformation.
Note
•  If an evaporator temperature sensor cannot be correctly positioned on the evaporator, replace the evaporator.


R.H.D.

1.  Disassemble in the order indicated in the table.

Caution
•  If a non-specified grease is used, it may result in abnormal noise or improper operation of the links. Apply only the specified grease to each link.

am6zzw00015961

X: Applicable
-: Not applicable

Step

Part name

Disassembly/assembly of main parts

Heater core

Evaporator temperature sensor

Evaporator
1
Polyurethane foam
X
X
X
2
Expansion valve
-
-
X
3
Adhesive polyurethane
-
-
-
4
Drain hose
-
-
-
5
Plate (1)
X
X
X
6
Plate (2)
X
X
X
7
Heater core
X
X
X
8
Driver-side air mix actuator
-
-
-
9
Driver-side air mix link
-
-
-
10
Passenger-side air mix actuator
-
-
-
11
Passenger-side air mix link
-
-
-
12
Airflow mode actuator
-
-
-
13
Airflow mode link set
-
-
-
14
Blower fan controller
-
-
-
15
A/C case (1)
-
X
X
16
A/C case (2)
-
X
X
17
Evaporator temperature sensor (See Evaporator temperature sensor assembly note.)
-
X
X
18
Evaporator
-
-
X
19
Airflow mode link set (with rear vent)
-
-
-
20
A/C case (rear vent (1)) (with rear vent)
-
-
-
21
A/C case (rear vent (2)) (with rear vent)
-
-
-
22
Door damper (with rear vent)
-
-
-
23
A/C case (3)
-
-
-
24
A/C case (4)
-
-
-
25
Door damper
-
-
-
26
Thinsulate (SKYACTIV-D 2.2)
-
-
-
27
Thinsulate (SKYACTIV-D 2.2)
-
-
-
28
Thinsulate (SKYACTIV-D 2.2)
-
-
-
29
Adhesive polyurethane
-
-
-

2.  Assemble in the reverse order of disassembly.


Evaporator temperature sensor assembly note

1.  Assemble the evaporator temperature sensor as shown in the figure.

am6zzw00015962
Caution
•  When installing the evaporator temperature sensor without replacing the evaporator, assemble the evaporator temperature sensor with the installation position slid to the downward of the previous position. If the evaporator temperature sensor is assembled to the previously installed position, it may not function due to poor contact of the fin surface with the sensor detection area caused by fin deformation.
Note
•  If an evaporator temperature sensor cannot be correctly positioned on the evaporator, replace the evaporator.