FRONT PILLAR REMOVAL [PANEL REPLACEMENT]

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Symbol Mark

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Removal Procedure

Caution

•  To prevent injur y, remove the curtain air bag module before performing the work.

Front-side

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Rear-side

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4SD

L.H.D.

1.  Drill the spot welds in the 82 locations in area A shown in the figure.

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2.  Remove the roof panel.

Caution

•  If cutting work is done using flame, a fire could occur because insulators are inserted in the locations shown in the figure. When performing the cutting work near the insulator insert areas, avoid using flame and use an air saw or drill.

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3.  Rough cut the 2 locations in area B shown in the figure.

4.  Drill the spot welds in the 106 locations in area C shown in the figure.

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5.  Remove the cabin side frame (outer) (front pillar (outer)).

Caution

•  If cutting work is done using flame, a fire could occur because insulators are inserted in the locations shown in the figure. When performing the cutting work near the insulator insert areas, avoid using flame and use an air saw or drill.

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6.  Drill the spot welds in area D (LH: 15 locations, RH: 13 locations) shown in the figure.

Note

•  When drilling the spot welds in area D (LH: 15 locations, RH: 13 locations) shown in the figure, do not drill through-holes in consideration of the workability when installing.

7.  Drill the spot welds in the 5 locations in area E shown in the figure from the interior.

8.  Drill the spot welds in the 6 locations in area F shown in the figure.

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9.  Remove the front pillar reinforcement (upper), hinge reinforcement, and the front pillar reinforcement (inner) at the same time.

10.  Drill the spot welds in the 6 locations in area G shown in the figure.

11.  Drill the spot welds in area H (LH: 19 locations, RH: 14 locations) shown in the figure.

Note

•  When drilling the spot welds in area H (LH: 19 locations, RH: 14 locations) shown in the figure, do not drill through-holes in consideration of the workability when installing.

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12.  Remove the hinge pillar (inner).

13.  Drill the spot welds in the 12 locations in area I shown in the figure.

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14.  Remove the front pillar upper reinforcement.

15.  Drill the spot welds in the 1 location in area J shown in the figure.

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16.  Remove the front pillar (inner).

R.H.D.

1.  Drill the spot welds in the 82 locations in area A shown in the figure.

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2.  Remove the roof panel.

Caution

•  If cutting work is done using flame, a fire could occur because insulators are inserted in the locations shown in the figure. When performing the cutting work near the insulator insert areas, avoid using flame and use an air saw or drill.

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3.  Rough cut the 2 locations in area B shown in the figure.

4.  Drill the spot welds in the 106 locations in area C shown in the figure.

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am6xub00000208

5.  Remove the cabin side frame (outer) (front pillar (outer)).

Caution

•  If cutting work is done using flame, a fire could occur because insulators are inserted in the locations shown in the figure. When performing the cutting work near the insulator insert areas, avoid using flame and use an air saw or drill.

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6.  Drill the spot welds in area D (LH: 14 locations, RH: 15 locations) shown in the figure.

Note

•  When drilling the spot welds in area D (LH: 14 locations, RH: 15 locations) shown in the figure, do not drill through-holes in consideration of the workability when installing.

7.  Drill the spot welds in the 5 locations in area E shown in the figure from the interior.

8.  Drill the spot welds in the 6 locations in area F shown in the figure.

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9.  Remove the front pillar reinforcement (upper), hinge reinforcement, and the front pillar reinforcement (inner) at the same time.

10.  Drill the spot welds in the 6 locations in area G shown in the figure.

11.  Drill the spot welds in area H (LH: 14 locations, RH: 19 locations) shown in the figure.

Note

•  When drilling the spot welds in area H (LH: 14 locations, RH: 19 locations) shown in the figure, do not drill through-holes in consideration of the workability when installing.

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12.  Remove the hinge pillar (inner).

13.  Drill the spot welds in the 12 locations in area I shown in the figure.

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14.  Remove the front pillar upper reinforcement.

15.  Drill the spot welds in the 1 location in area J shown in the figure.

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16.  Remove the front pillar (inner).

WGN

L.H.D.

1.  Drill the spot welds in the 120 locations in area A shown in the figure.

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2.  Remove the roof panel.

Caution

•  If cutting work is done using flame, a fire could occur because insulators are inserted in the locations shown in the figure. When performing the cutting work near the insulator insert areas, avoid using flame and use an air saw or drill.

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3.  Rough cut the 2 locations in area B shown in the figure.

4.  Drill the spot welds in the 107 locations in area C shown in the figure.

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5.  Remove the cabin side frame (outer) (front pillar (outer)).

Caution

•  If cutting work is done using flame, a fire could occur because insulators are inserted in the locations shown in the figure. When performing the cutting work near the insulator insert areas, avoid using flame and use an air saw or drill.

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6.  Drill the spot welds in area D (LH: 15 locations, RH: 13 locations) shown in the figure.

Note

•  When drilling the spot welds in area D (LH: 15 locations, RH: 13 locations) shown in the figure, do not drill through-holes in consideration of the workability when installing.

7.  Drill the spot welds in the 5 locations in area E shown in the figure from the interior.

8.  Drill the spot welds in the 6 locations in area F shown in the figure.

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9.  Remove the front pillar reinforcement (upper), hinge reinforcement, and the front pillar reinforcement (inner) at the same time.

10.  Drill the spot welds in the 6 locations in area G shown in the figure.

11.  Drill the spot welds in area H (LH: 19 locations, RH: 14 locations) shown in the figure.

Note

•  When drilling the spot welds in area H (LH: 19 locations, RH: 14 locations) shown in the figure, do not drill through-holes in consideration of the workability when installing.

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12.  Remove the hinge pillar (inner).

13.  Drill the spot welds in the 12 locations in area I shown in the figure.

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14.  Remove the front pillar upper reinforcement.

15.  Drill the spot welds in the 1 location in area J shown in the figure.

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16.  Remove the front pillar (inner).

R.H.D.

1.  Drill the spot welds in the 120 locations in area A shown in the figure.

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2.  Remove the roof panel.

Caution

•  If cutting work is done using flame, a fire could occur because insulators are inserted in the locations shown in the figure. When performing the cutting work near the insulator insert areas, avoid using flame and use an air saw or drill.

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3.  Rough cut the 2 locations in area B shown in the figure.

4.  Drill the spot welds in the 107 locations in area C shown in the figure.

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5.  Remove the cabin side frame (outer) (front pillar (outer)).

Caution

•  If cutting work is done using flame, a fire could occur because insulators are inserted in the locations shown in the figure. When performing the cutting work near the insulator insert areas, avoid using flame and use an air saw or drill.

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6.  Drill the spot welds in area D (LH: 14 locations, RH: 15 locations) shown in the figure.

Note

•  When drilling the spot welds in area D (LH: 14 locations, RH: 15 locations) shown in the figure, do not drill through-holes in consideration of the workability when installing.

7.  Drill the spot welds in the 5 locations in area E shown in the figure from the interior.

8.  Drill the spot welds in the 6 locations in area F shown in the figure.

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9.  Remove the front pillar reinforcement (upper), hinge reinforcement, and the front pillar reinforcement (inner) at the same time.

10.  Drill the spot welds in the 6 locations in area G shown in the figure.

11.  Drill the spot welds in area H (LH: 14 locations, RH: 19 locations) shown in the figure.

Note

•  When drilling the spot welds in area H (LH: 14 locations, RH: 19 locations) shown in the figure, do not drill through-holes in consideration of the workability when installing.

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12.  Remove the hinge pillar (inner).

13.  Drill the spot welds in the 12 locations in area I shown in the figure.

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14.  Remove the front pillar upper reinforcement.

15.  Drill the spot welds in the 1 location in area J shown in the figure.

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16.  Remove the front pillar (inner).