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am6zzb00000713
FRONT PILLAR INSTALLATION [PANEL REPLACEMENT]
id098008744800
Symbol Mark
am6zzb00000713
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4SD
L.H.D.
1. Plug weld in the 1 location in area A shown in the figure.
am6xub00000230
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2. Plug welds in area B (LH: 19 locations, RH: 14 locations) shown in the figure.
3. Plug welds in the 6 locations in area C shown in the figure and install the front pillar (inner) and hinge pillar (inner).
am6zzb00000851
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4. Plug welds in the 12 locations in area D shown in the figure and install the front pillar upper reinforcement.
am6xub00000232
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5. Plug welds in the 19 locations in area E shown in the figure and install a new front pillar reinforcement (inner) to a new front pillar reinforcement (upper).
am6zzb00000861
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6. Plug welds in the 6 locations in area F shown in the figure.
7. Plug welds in area G (LH: 15 locations, RH: 13 locations) shown in the figure.
8. Plug welds in the 10 locations in area H shown in the figure and install the front pillar reinforcement (upper).
9. Plug welds in the 5 locations in area I shown in the figure from the interior and install the hinge reinforcement.
am6zzb00000854
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10. Cut and join the 2 locations in area J shown in the figure.
11. Plug welds in the 102 locations in area K shown in the figure.
12. Plug welds in the 6 locations in area L shown in the figure and install the cabin side frame (outer) (front pillar (outer)).
am6zzb00000855
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am6xub00000236
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13. Apply the body sealer to the position shown in the figure.
am6xub00000198
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14. Plug welds in the 44 locations in area M shown in the figure.
15. Spot welds in the 38 locations in area N shown in the figure and install the roof panel.
am6zzb00000710
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R.H.D.
1. Plug weld in the 1 location in area A shown in the figure.
am6xub00000230
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2. Plug welds in area B (LH: 14 locations, RH: 19 locations) shown in the figure.
3. Plug welds in the 6 locations in area C shown in the figure and install the front pillar (inner) and hinge pillar (inner).
am6zzb00000853
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4. Plug welds in the 12 locations in area D shown in the figure and install the front pillar upper reinforcement.
am6xub00000232
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5. Plug welds in the 19 locations in area E shown in the figure and install a new front pillar reinforcement (inner) to a new front pillar reinforcement.
am6zzb00000861
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6. Plug welds in the 6 locations in area F shown in the figure.
7. Plug welds in area G (LH: 14 locations, RH: 15 locations) shown in the figure.
8. Plug welds in the 10 locations in area H shown in the figure and install the front pillar reinforcement (upper).
9. Plug welds in the 5 locations in area I shown in the figure from the interior and install the hinge reinforcement.
am6zzb00000852
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10. Cut and join the 2 locations in area J shown in the figure.
11. Plug welds in the 102 locations in area K shown in the figure.
12. Plug welds in the 6 locations in area L shown in the figure and install the cabin side frame (outer) (front pillar (outer)).
am6zzb00000855
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am6xub00000236
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13. Apply the body sealer to the position shown in the figure.
am6xub00000198
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14. Plug welds in the 44 locations in area M shown in the figure.
15. Spot welds in the 38 locations in area N shown in the figure and install the roof panel.
am6zzb00000710
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WGN
L.H.D.
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Plug weld in the 1 location in area A shown in the figure.
am6xub00000230
|
5. Plug welds in area B (LH: 19 locations, RH: 14 locations) shown in the figure.
6. Plug welds in the 6 locations in area C shown in the figure and install the front pillar (inner) and hinge pillar (inner).
am6zzb00000851
|
7. Plug welds in the 12 locations in area D shown in the figure and install the front pillar upper reinforcement.
am6xub00000232
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8. Plug weld the 19 locations in area E shown in the figure and install a new front pillar reinforcement (inner) to a new front pillar reinforcement.
am6zzb00000861
|
9. Plug welds in the 6 locations in area F shown in the figure.
10. Plug welds in area G (LH: 15 locations, RH: 13 locations) shown in the figure.
11. Plug welds in the 10 locations in area H shown in the figure and install the front pillar reinforcement (upper).
12. Plug welds in the 5 locations in area I shown in the figure from the interior and install the hinge reinforcement.
am6zzb00000718
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13. Cut and join the 2 locations in area J shown in the figure.
14. Plug welds in the 102 locations in area K shown in the figure.
15. Plug welds in the 6 locations in area L shown in the figure and install the cabin side frame (outer) (front pillar (outer)).
am6zzb00000726
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am6zzb00000727
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16. Apply the body sealer to the position shown in the figure.
am6zzb00000706
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17. Plug welds in the 82 locations in area M shown in the figure.
18. Spot welds in the 38 locations in area N shown in the figure and install the roof panel.
am6zzb00000711
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R.H.D.
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Plug weld in the 1 location in area A shown in the figure.
am6xub00000230
|
5. Plug welds in area B (LH: 14 locations, RH: 19 locations) shown in the figure.
6. Plug welds in the 6 locations in area C shown in the figure and install the front pillar (inner) and hinge pillar (inner).
am6zzb00000853
|
7. Plug welds in the 12 locations in area D shown in the figure and install the front pillar upper reinforcement.
am6xub00000232
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8. Plug welds in the 19 locations in area E shown in the figure and install a new front pillar reinforcement (inner) to a new front pillar reinforcement.
am6zzb00000861
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9. Plug welds in the 6 locations in area F shown in the figure.
10. Plug welds in area G (LH: 14 locations, RH: 15 locations) shown in the figure.
11. Plug welds in the 10 locations in area H shown in the figure and install the front pillar reinforcement (upper).
12. Plug welds in the 5 locations in area I shown in the figure from the interior and install the hinge reinforcement.
am6zzb00000852
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13. Cut and join the 2 locations in area J shown in the figure.
14. Plug welds in the 102 locations in area K shown in the figure.
15. Plug welds in the 6 locations in area L shown in the figure and install the cabin side frame (outer) (front pillar (outer)).
am6zzb00000726
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am6zzb00000727
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16. Apply the body sealer to the position shown in the figure.
am6zzb00000706
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17. Plug welds in the 82 locations in area M shown in the figure.
18. Spot welds in the 38 locations in area N shown in the figure and install the roof panel.
am6zzb00000711
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