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13
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KNOCKING/PINGING
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DESCRIPTION |
Sound is produced when air/fuel mixture is ignited by something other than a spark plug (e.g., hot spot in the combustion chamber).
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POSSIBLE CAUSE |
• Poor fuel quality
• Engine overheating due to cooling system malfunction
• Variable swirl valve stuck closed
• Improper operation of electronic throttle system
• Air leakage or restriction from intake-air system
• ECT sensor or related circuit malfunction
• MAF sensor or related circuit malfunction
• IAT sensor No.1 or related circuit malfunction
• IAT sensor No.2 or related circuit malfunction
• Incorrect fuel injection timing or amount
• Fuel injector malfunction
• Knock sensor or related circuit malfunction
• Ignition system malfunction
• Erratic signal from CMP sensor
• Inadequate engine compression
• Inadequate fuel pressure (high-pressure side)
• Manifold absolute pressure (MAP) sensor or related malfunction
• Wastegate valve malfunction (stuck closed)
• Charge air cooler malfunction
• Fuel pressure sensor or related circuit malfunction
• Accelerator position sensor or related circuit malfunction
• Suction control valve malfunction (built-in high pressure fuel pump)
• Exhaust system and/or three-way catalytic converter (TWC) restriction
• EGR system malfunction
The following troubleshooting flow chart contains the fuel system diagnosis and repair procedures. Read the following warnings before performing the fuel system services:
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Diagnostic procedure
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STEP
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INSPECTION
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RESULTS
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ACTION
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1
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Connect the WDS or equivalent to the DLC-2.
Access the ECT PID.
Verify that the ECT PID is less than 116°C {241°F} during driving.
Is ECT PID less than specified?
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Yes
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Go to the next step.
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No
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The cause of this concern could be from the cooling system overheating.
Perform the symptom troubleshooting "NO.17 COOLING SYSTEM CONCERNS - OVERHEATING."
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2
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Inspect for the following:
• Air leakage or restriction from intake-air system
• Fuel quality (proper octane, contamination, winter/summer blend)
• Exhaust system and/or three-way catalytic converter (TWC) restriction
• Charge air cooler condition (restriction or damaged)
Are all items normal?
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Yes
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Go to the next step.
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No
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Service if necessary.
Repeat Step 2.
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3
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Perform the self-test function using the WDS or equivalent.
Turn the ignition switch to the ON position.
Retrieve any DTCs.
Is a DTC displayed?
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Yes
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DTC is displayed:
Go to the appropriate DTC test.
(See DTC TABLE [L3 Turbo].)
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No
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No DTC is displayed:
Go to the next step.
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4
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Inspect the knock sensor.
Is the knock sensor normal?
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Yes
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Go to the next step.
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No
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Replace the knock sensor.
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5
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Perform the EGR system operation inspection.
Does the EGR system operate properly?
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Yes
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Go to the next step.
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No
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Inspect or replace the malfunctioning parts, according to the inspection results.
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6
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Perform the TP sweep inspection.
Does the electronic throttle control system work properly?
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Yes
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Visually inspect the throttle body (damaged/scratching.) If normal, go to the next step.
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No
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Inspect or replace the malfunctioning parts, according to the inspection results.
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7
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Perform the Variable Swirl Control System Operation Inspection.
Does the variable swirl system work properly?
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Yes
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Go to the next step.
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No
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Inspect or replace the malfunctioning parts, according to the inspection results.
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8
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Perform the Wastegate Control System Operation Inspection.
Does the variable swirl system work properly?
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Yes
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Go to the next step.
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No
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Inspect or replace the malfunctioning parts, according to the inspection results.
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9
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Perform the spark test.
(See Spark Test.)
Is a strong blue spark visible at each cylinder?
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Yes
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Go to the next step.
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No
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Inspect or replace the malfunctioning parts, according to the inspection results.
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10
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Inspect CMP and CKP sensor for the following;
• Installation condition
• Damaged trigger wheel and camshaft
• Open or short circuit in the wiring harnesses
Is there any malfunction detected?
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Yes
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Repair or replace the malfunctioning part according to the inspection results.
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No
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Go to the next step.
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11
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Connect the WDS or equivalent to the DLC-2.
Access and monitor the following PIDs using the data monitor function.
• ECT
• MAF
• IAT
• IAT2
• APP
• TP
• MAP
Do the PIDs indicate correct values under trouble condition?
(See Using the WDS or Equivalent.)
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Yes
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Go to the next step.
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No
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Inspect and repair or replace suspected parts and the related harnesses.
If the malfunction remains, perform the intermittent concern troubleshooting procedure.
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12
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Access and monitor FUEL_PRES PID.
Is the FUEL_PRES PID value within the specification?
(See Using the WDS or Equivalent.)
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Yes
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Go to Step 16.
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No
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Go to the next step.
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13
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Is the vehicle accelerate performance normally?
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Yes
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Go to the next step.
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No
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Go to the Step 15.
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14
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Inspect the fuel pressure sensor.
Is the fuel pressure sensor normal?
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Yes
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Go to Step 16.
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No
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Replace the delivery pipe.
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15
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Replace the high pressure fuel pump.
Monitor FUEL_PRES PID.
Is the FUEL_PRES PID value within the specified?
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Yes
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Troubleshooting is completed.
Go to Step 17.
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No
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Go to the next step.
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16
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Measure compression pressure for each cylinder.
Are compression pressure within the specified?
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Yes
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Inspect fuel injector for each cylinder.
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No
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Inspect following:
• Damaged valve seat
• Worn valve stem and valve guide
• Worn or stuck piston ring
• Worn piston, piston ring or cylinder
• Improper valve timing
Service as necessary.
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17
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Verify test results.
• If normal, return to the diagnostic index to service any additional symptoms.
• If a malfunction remains, inspect the related Service Bulletins and/or On-line Repair Information and perform the repair or diagnosis.
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