A/C UNIT DISASSEMBLY/ASSEMBLY

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1.  Disassemble in the order indicated in the table.

2.  Assemble in the reverse order of disassembly.

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1
Duct (1)
2
Polyurethane protector (1)
3
Polyurethane protector (2)
4
Polyurethane protector (3)
5
Airflow mode actuator (full-auto air conditioner)
6
Airflow mode rod (manual air conditioner)
7
Airflow mode main link
8
Airflow mode sub link (1) (manual air conditioner)
9
Airflow mode sub link (2)
10
Airflow mode sub link (3)
11
Airflow mode crank
12
Airflow mode rod holder (manual air conditioner)
13
Power MOS FET (full-auto air conditioner)
14
Duct (2)
15
Air mix actuator (full-auto air conditioner)
16
Air mix rod
17
Air mix crank (1)
18
Air mix link (1)
19
Air mix crank (2)
20
Air mix link (2) (manual air conditioner)
21
Air mix rod holder
22
Wire clamp (manual air conditioner)
23
Heater core
24
Resistor (manual air conditioner)
25
Adhesive polyurethane (1)
(See Adhesive polyurethane (1) Assembly Note.)
26
Outlet pipe
27
Adhesive polyurethane (3)
(See Adhesive polyurethane (3) Assembly Note.)
28
Expansion valve
29
Adhesive polyurethane (4)
(See Adhesive polyurethane (4) Assembly Note.)
30
Adhesive polyurethane (2)
(See Adhesive polyurethane (2) Assembly Note.)
31
Duct (3)
32
Water temperature sensor (full-auto air conditioner)
33
A/C case (3)
(See A/C Case Assembly Note.)
34
A/C case (1)
(See A/C Case Assembly Note.)
35
A/C case (2)
(See A/C Case Assembly Note.)
36
Sensor clamp
(See Sensor Clamp Assembly Note.)
37
Evaporator temperature sensor
(See Evaporator Temperature Sensor Assembly Note.)
38
Evaporator
39
Polyurethane protector (4)
40
Adhesive polyurethane (5)


Evaporator Temperature Sensor Assembly Note

1.  Assemble the evaporator temperature sensor as shown in the figure.

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Sensor Clamp Assembly Note

1.  Attach the sensor clamp as shown in the figure.

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A/C Case Assembly Note

•  Before assembling the A/C case, apply sealant (one-component, non-solvent, non-alcohol type) to the groove along the joint where A/C case (1) as shown in the figure. Make sure to apply sealant completely around the whole periphery of the joint, and that there are no gaps.
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Adhesive polyurethane (2) Assembly Note

1.  Attach the adhesive polyurethane (2) as shown in the figure.

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2.  After assembling the outlet pipe as shown in the figure, attach the adhesive polyurethane (2) so that it adheres around the high-pressure side of the outlet pipe.

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Adhesive polyurethane (4) Assembly Note

1.  Attach the adhesive polyurethane (4) so that it adheres around the expansion valve.

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Adhesive polyurethane (3) Assembly Note

1.  Attach the adhesive polyurethane (3) so that it adheres around the high-pressure side of the outlet pipe.

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Adhesive polyurethane (1) Assembly Note

1.  Attach the adhesive polyurethane (1) as shown in the figure.

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