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SECONDARY SHAFT (NO.2) BEARING PRELOAD ADJUSTMENT

D6E051500000103

1. Install the secondary shaft (No.2) front bearing outer race into the clutch housing using the SST.

2. Install the secondary shaft (No.2) rear bearing outer race with the removed shim into the transaxle case using the SST.

3. Set the differential component into the clutch housing.

  Note

  • Use the shim and differential set selected in the differential side bearing preload adjustment.
  (See DIFFERENTIAL SIDE BEARING PRELOAD ADJUSTMENT.)

4. Set the secondary shaft (No.2) component into the clutch housing.

5. Install the transaxle case and tighten the bolts.

Front side fixing bolts

  Tightening torque
  23.6-35.2 N·m
  {2.5-3.5 kgf·m, 17.5-25.9 ft·lbf}

Rear side fixing bolts

  Tightening torque
  23.6-35.2 N·m
  {2.5-3.5 kgf·m, 17.5-25.9 ft·lbf}

6. Install the SST to the differential pinion shaft through the transaxle case.

7. Install the torque wrench to the SST and measure the initial rotational torque of the differential case.

8. The secondary shaft (No. 2) initial rotational torque indicated below is the value determined with the differential end play subtracted from the measured value.

  Initial rotational torque (Except L3 Turbo)
  2.33-6.63 N·m {23.8-67.6 kgf·cm, 20.7-58.6 in·lbf}
  Initial rotational torque (L3 Turbo)
  4.02-5.70 N·m {41.0-58.1 kgf·cm, 35.6-50.4 in·lbf}

  • If not within the specification, select a suitable shim and reinstall so that the rotational torque is within the specification.

  Note

  • Select only one adjustment shim.

Adjustment shim thickness

Identification mark | Thickness (mm {in}) | Identification mark | Thickness (mm {in})
--- | --- | --- | ---
A | 1.80 {0.071} | K | 2.25 {0.089}
B | 1.85 {0.073} | L | 2.30 {0.091}
C | 1.90 {0.075} | M | 2.35 {0.093}
D | 1.95 {0.077} | N | 2.40 {0.094}
E | 2.00 {0.079} | P | 2.45 {0.096}
F | 2.05 {0.081} | Q | 2.50 {0.098}
G | 2.10 {0.083} | R | 2.55 {0.100}
H | 2.15 {0.085} | S | 2.60 {0.102}
J | 2.20 {0.087} | T | 2.65 {0.104}