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STEERING GEAR AND LINKAGE DISASSEMBLY

id061400801000

  Caution

  • Place copper plates, rag, or similar material in a vise, when securing the mounting bracket portion of the steering gear.

1. Disassemble in the order indicated in the table.

1 | Oil pipe
2 | Tie-rod end
3 | Locknut
4 | Boot clamp
5 | Boot band
6 | Boot
7 | Tie rod (See Tie Rod Disassembly Note)
8 | Washer
9 | Locknut (adjusting cover) (See Locknut (Adjusting Cover) Disassembly Note)
10 | Adjusting cover (See Adjusting Cover Disassembly Note)
11 | Yoke spring
12 | Support yoke
13 | Bolt
14 | Pinion shaft and housing component (See Pinion Shaft and Housing Component Disassembly Note)
15 | Pinion shaft component (See Pinion Shaft Component Disassembly Note)
16 | O-ring
17 | Snap ring (See Snap Ring Disassembly Note)
18 | Control valve component
19 | Seal ring
20 | Pinion shaft
21 | Valve housing component
22 | Upper bearing (See Upper Bearing, Oil Seal Disassembly Note)
23 | Oil seal (See Upper Bearing, Oil Seal Disassembly Note)
24 | Return pipe
25 | Valve Housing
26 | Holder (See Holder Disassembly Note)
27 | O-ring
28 | U-gasket
29 | Backup ring
30 | Steering rack
31 | Seal ring
32 | O-ring
33 | Oil seal (See Oil Seal, Inner Guide Disassembly Note)
34 | Inner guide (See Oil Seal, Inner Guide Disassembly Note)
35 | Gear housing
36 | Mounting rubber (See Mounting Rubber Disassembly Note)

## Tie Rod Disassembly Note

1. Unclamp the washer.

2. Remove the tie rod.

## Locknut (Adjusting Cover) Disassembly Note

1. Remove the locknut using the SST.

## Adjusting Cover Disassembly Note

1. Remove the adjusting cover.

## Pinion Shaft and Housing Component Disassembly Note

1. Hold the pinion shaft as shown, and pull out the pinion shaft and housing component.

## Pinion Shaft Component Disassembly Note

  Note

  • If the pinion shaft does not come out easily, remove it using a press.

1. Push out the pinion shaft component from the valve housing as shown.

## Snap Ring Disassembly Note

1. Carefully remove the snap ring without damaging the pinion shaft component.

## Upper Bearing, Oil Seal Disassembly Note

1. Set the SST as shown.

2. Using a press, remove the oil seal and upper bearing without applying pressure to the edge of the valve housing.

## Holder Disassembly Note

1. Cut away the staked area by using a drill.

  Caution

  • Carefully pull out the holder without damaging the U gasket.

2. Disassemble the holder.

## Oil Seal, Inner Guide Disassembly Note

1. Set the SSTs into the valve side.

2. Install the SST to the gear housing.

3. Press out the oil seal and inner guide.

## Mounting Rubber Disassembly Note

• Press the mounting rubber out from the gear housing using the SSTs and a press.