A/C UNIT DISASSEMBLY/ASSEMBLY

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1. Disassemble in the order indicated in the table.

2. Assemble in the reverse order of disassembly.

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1 | Duct (1)
2 | Polyurethane protector (1)
3 | Polyurethane protector (2)
4 | Polyurethane protector (3)
5 | Airflow mode actuator (full-auto air conditioner)
6 | Airflow mode rod (manual air conditioner)
7 | Airflow mode main link
8 | Airflow mode sub link (1) (manual air conditioner)
9 | Airflow mode sub link (2)
10 | Airflow mode sub link (3)
11 | Airflow mode crank
12 | Airflow mode rod holder (manual air conditioner)
13 | Power MOS FET (full-auto air conditioner)
14 | Duct (2)
15 | Air mix actuator (full-auto air conditioner)
16 | Air mix rod
17 | Air mix crank (1)
18 | Air mix link (1)
19 | Air mix crank (2)
20 | Air mix link (2) (manual air conditioner)
21 | Air mix rod holder
22 | Wire clamp (manual air conditioner)
23 | Heater core
24 | Resistor (manual air conditioner)
25 | Adhesive polyurethane (1) (See Adhesive polyurethane (1) Assembly Note.)
26 | Outlet pipe
27 | Adhesive polyurethane (3) (See Adhesive polyurethane (3) Assembly Note.)
28 | Expansion valve
29 | Adhesive polyurethane (4) (See Adhesive polyurethane (4) Assembly Note.)
30 | Adhesive polyurethane (2) (See Adhesive polyurethane (2) Assembly Note.)
31 | Duct (3)
32 | Water temperature sensor (full-auto air conditioner)
33 | A/C case (3) (See A/C Case Assembly Note.)
34 | A/C case (1) (See A/C Case Assembly Note.)
35 | A/C case (2) (See A/C Case Assembly Note.)
36 | Sensor clamp (See Sensor Clamp Assembly Note.)
37 | Evaporator temperature sensor (See Evaporator Temperature Sensor Assembly Note.)
38 | Evaporator
39 | Polyurethane protector (4)
40 | Adhesive polyurethane (5)

Evaporator Temperature Sensor Assembly Note

1. Assemble the evaporator temperature sensor as shown in the figure.

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Sensor Clamp Assembly Note

1. Attach the sensor clamp as shown in the figure.

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A/C Case Assembly Note

• Before assembling the A/C case, apply sealant (one-component, non-solvent, non-alcohol type) to the groove along the joint where A/C case (1) as shown in the figure. Make sure to apply sealant completely around the whole periphery of the joint, and that there are no gaps.

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Adhesive polyurethane (2) Assembly Note

1. Attach the adhesive polyurethane (2) as shown in the figure.

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2. After assembling the outlet pipe as shown in the figure, attach the adhesive polyurethane (2) so that it adheres around the high-pressure side of the outlet pipe.

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Adhesive polyurethane (4) Assembly Note

1. Attach the adhesive polyurethane (4) so that it adheres around the expansion valve.

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Adhesive polyurethane (3) Assembly Note

1. Attach the adhesive polyurethane (3) so that it adheres around the high-pressure side of the outlet pipe.

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Adhesive polyurethane (1) Assembly Note

1. Attach the adhesive polyurethane (1) as shown in the figure.

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