CYLINDER BLOCK ASSEMBLY (I) [WITHOUT DIESEL PARTICULATE FILTER]

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1. Assemble in the order indicated in the table.

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1 | Cylinder block
2 | Oil jet
3 | Upper main bearing, thrust bearing
4 | Crankshaft
5 | Lower main bearing, thrust bearing
6 | Main bearing cap (See Main Bearing Cap Assembly Note)
7 | Piston (See Piston Assembly Note)
8 | Connecting rod
9 | Piston Pin
10 | Snap ring
11 | Piston ring (See Piston Ring Assembly Note)
12 | Connecting rod, piston (See Piston Ring Assembly Note)
13 | Connecting rod bearing
14 | Connecting rod cap (See Connecting Rod Cap Assembly Note)
15 | Cover

Main Bearing Cap Assembly Note

1. Tighten the bolts in the order shown.

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Piston Assembly Note

1. Assemble the piston and the connecting rod in the direction from which they were disassembled.

2. Apply clean engine oil to the piston pin.

3. Install the piston pin until the pin contacts the clip. If the pin cannot be installed easily, heat the piston.

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Piston Ring Assembly Note

1. Install the first and second rings as shown.

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Connecting Rod, Piston Assembly Note

1. Insert the piston and connecting rod into the cylinder with the F mark facing the front of the engine.

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Connecting Rod Cap Assembly Note

1. Install the connecting rod caps with the knock pins aligned.

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