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5TH/6TH GEAR AND HOUSING PARTS DISASSEMBLY [TYPE A]

id051500810212

1. Disassemble in the order indicated in the table.

  Caution

  • If any old sealant gets into the transaxle during installation of the transaxle case, trouble may occur in the transaxle. Remove any old sealant from the transaxle case and clutch housing, and with cleaning fluids.

.

1 | Rear cover
2 | Locknut (primary shaft) (See Locknut Disassembly Note.)
3 | Locknut (secondary shaft) (See Locknut Disassembly Note.)
4 | Bearing (primary shaft) (See Bearing, 6th Gear and Secondary 6th Gear Disassembly Note.)
5 | 6th gear (See Bearing, 6th Gear and Secondary 6th Gear Disassembly Note.)
6 | Gear sleeve
7 | Bearing (secondary shaft) (See Bearing, 6th Gear and Secondary 6th Gear Disassembly Note.)
8 | Secondary 6th gear (See Bearing, 6th Gear and Secondary 6th Gear Disassembly Note.)
9 | 6th synchronizer ring
10 | Synchronizer key spring
11 | 5th/6th shift fork
12 | 5th/6th clutch hub component
13 | Synchronizer key spring
14 | 5th synchronizer ring
15 | 5th gear
16 | Gear sleeve
17 | Spacer
18 | Secondary 5th gear
19 | Lock bolt
20 | Back-up light switch
21 | Guide bolt
22 | Lock bolt
23 | Bolt and washer
24 | Spring
25 | Push pin component
26 | Neutral switch
27 | Transaxle case component
28 | Magnet
29 | Roll pin
30 | O-ring
31 | Crank lever shaft
32 | Crank lever component
33 | 5th/reverse shift rod
34 | 5th/reverse shift rod end
35 | Reverse shift fork
36 | Reverse idler gear component
37 | Pin
38 | Shift fork and shift rod component (See Shift Fork and Shift Rod Component, Primary Shaft Gear Component and Secondary Shaft Gear Component Disassembly Note.)
39 | Primary shaft gear component (See Shift Fork and Shift Rod Component, Primary Shaft Gear Component and Secondary Shaft Gear Component Disassembly Note.)
40 | Secondary shaft gear component (See Shift Fork and Shift Rod Component, Primary Shaft Gear Component and Secondary Shaft Gear Component Disassembly Note.)
41 | Differential component
42 | Clutch housing
43 | Clutch hub sleeve
44 | Clutch hub
45 | 3rd/4th shift fork
46 | Interlock sleeve
47 | Control lever
48 | 1st/2nd shift fork
49 | Control end
50 | Control rod

## Locknut Disassembly Note

1. Assemble the SST.

2. Lift the transaxle and mount it on the SST.

3. Lock the primary shaft with the SST.

4. Shift to 1st gear to lock the rotation of the primary shaft.

5. Bend back the caulking of locknuts using a chisel.

6. Remove the locknuts from the primary and secondary shafts.

## Bearing, 6th Gear and Secondary 6th Gear Disassembly Note

1. Shift the 5th/6th shift fork to 5th.

  Caution

  • Set the tab of the SST securely as shown in the figure.

2. Remove the bearing (primary shaft) and 6th gear using the SST.

3. Remove the gear sleeve.

4. Remove the bearing (secondary shaft) and secondary 6th gear using the SST.

## Shift Fork and Shift Rod Component, Primary Shaft Gear Component and Secondary Shaft Gear Component Disassembly Note

1. Remove the pin using pliers.

2. Push the push pin component, spring and inner shift lever as shown in the figure.

3. Remove the shift fork and shift rod component, primary shaft gear component and secondary shaft gear component at the same time.

4. Separate the shift rod and shift fork component from each of the clutch hub sleeves.