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TECHNICAL DATA

D6E055000000102

Secondary shaft (NO.1) gear thrust clearance

(mm {in})

Gear | Thrust clearance
--- | ---
1st | 0.10-0.35 {0.0039-0.0138}
2nd | 0.11-0.46 {0.0044-0.0181}
3rd | 0.11-0.54 {0.0044-0.0212}
4th | 0.10-0.65 {0.0039-0.0255}

Secondary shaft (NO.1) gear radial clearance

(mm {in})

Gear | Radial clearance
--- | ---
1st | 0.015-0.068 {0.00059-0.00267}
2nd | 0.015-0.048 {0.00059-0.00188}
3rd | 0.015-0.066 {0.00059-0.00259}
4th | 0.015-0.066 {0.00059-0.00259}

Secondary shaft (NO.2) gear thrust clearance

(mm {in})

Gear | Thrust clearance
--- | ---
5th | 0.10-0.55 {0.0039-0.0216}
6th | 0.10-0.55 {0.0039-0.0216}
Reverse | 0.11-0.34 {0.0043-0.0133}

Secondary shaft (NO.2) gear radial clearance

(mm {in})

Gear | Radial clearance
--- | ---
5th | 0.015-0.066 {0.00590-0.00259}
6th | 0.015-0.066 {0.00590-0.00259}
Reverse | 0.015-0.068 {0.00590-0.00267}

Reverse idler gear thrust clearance

(mm {in})

Gear | Thrust clearance
--- | ---
Reverse idler gear | 0.40-1.05 {0.0158-0.0413}

Reverse idler gear radial clearance

(mm {in})

Gear | Radial clearance
--- | ---
Reverse idler gear | 0.015-0.048 {0.00059-0.00188}

Synchronizer ring clearance

(mm {in})

Gear | Clearance
--- | ---
1st | 0.98-1.82 {0.0386-0.0716}
2nd | 1.08-1.92 {0.0426-0.0755}
3rd | 1.00-2.00 {0.0394-0.0787}
4th | 0.92-1.88 {0.0363-0.0740}
5th, 6th | 0.80-1.60 {0.0315-0.0629}
Reverse | 0.68-1.32 {0.0268-0.0519}

Clutch hub sleeve and shift fork clearance

(mm {in})

Gear | Clearance
--- | ---
1st/2nd | 0.10-0.50 {0.0039-0.0196}
3rd/4th
5th/6th | 0.10-1.50 {0.0039-0.0590}
Reverse | 0.15-0.41 {0.0059-0.0161}

Primary shaft snap ring clearance

(mm {in})

Item | Specification
--- | ---
Clearance between primary shaft rear bearing and snap ring | 0.0-0.1 {0.0000-0.0039}

Secondary shaft (NO.1) snap ring clearance

(mm {in})

Item | Specification
--- | ---
Clearance between 2nd bearing inner race and snap ring | 0.0-0.1 {0.0000-0.0039}
Clearance between 3rd/4th clutch hub and snap ring | 0.0-0.1 {0.0000-0.0039}
Clearance between rear bearing inner race and snap ring | 0.0-0.1 {0.0000-0.0039}

Secondary shaft (NO.2) snap ring clearance

(mm {in})

Item | Specification
--- | ---
Clearance between reverse clutch hub and snap ring | 0.0-0.1 {0.0000-0.0039}
Clearance between 5th/6th clutch hub and snap ring | 0.0-0.1 {0.0000-0.0039}
Clearance between rear bearing inner race and snap ring | 0.0-0.1 {0.0000-0.0039}

Gear backlash

(mm {in})

Item | Specification
--- | ---
Differential side gear backlash standard | 0.05-0.20 {0.0019-0.0078}

Bearing rotational torque

N·m {kgf·cm, in·lbf}

Item | Specification
--- | ---
Differential side bearing initial rotational torque (4x2) | Except L3 Turbo: 1.10-2.10 {11.3-21.4, 9.8-18.5} L3 Turbo: 1.00-2.49 {10.2-25.3, 8.9-22.0}
Differential side bearing initial rotational torque (4x4) | 0.96-2.38 {9.79-24.2, 8.50-21.0}
Secondary shaft (NO.2) bearing initial rotational torque (Except L3 Turbo) | 2.33-6.63 {23.8-67.6, 20.7-58.6}
Secondary shaft (NO.2) bearing initial rotational torque (L3 Turbo) | 4.02-5.70 {41.0-58.1, 35.6-50.4}