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CYLINDER BLOCK (II) ASSEMBLY [WITHOUT DIESEL PARTICULATE FILTER]

id0110f4504100

1. Assemble in the order indicated in the table.

1 | Oil pump body
2 | Relief valve
3 | Outer rotor
4 | Oil pump cover (See Oil Pump Cover Assembly Note)
5 | Water Pump
6 | Thermostat (See Thermostat Assembly Note)
7 | Oil pump (See Oil Pump Assembly Note)
8 | Rear cover (See Rear Cover Assembly Note)
9 | Oil pan upper block (See Oil Pan Upper Block Assembly Note)
10 | Oil Strainer
11 | Oil pipe
12 | Oil filter body
13 | Oil cooler
14 | Oil filter
15 | Oil pan (See Oil Pan Assembly Note)
16 | End plate
17 | Flywheel (See Flywheel Assembly Note)

## Oil Pump Cover Assembly Note

1. Install the oil pump cover in the order shown.

2. Verify that the oil pump rotates smoothly when turned driven gear by hand.

## Thermostat Assembly Note

1. Verity that the jiggle pin is aligned with the projection of the thermostat gasket as shown.

2. Install the thermostat and gasket into the thermostat cover, aligning the projection with the cover as shown.

## Oil Pump Assembly Note

1. Apply clean engine oil to the oil seal.

2. Push the oil seal slightly in by hand.

3. Set the oil pump and SSTs.

4. Press the oil seal in evenly using the SST.

5. Apply silicone sealant to the oil pump housing continuously as shown.

Thickness

  1.0-2.0 mm {0.040-0.078 in}

6. Install the oil pump.

Tightening torque

  A: 19-25 N·m {1.9-2.6 kgf·m, 14-l8 ft·lbf}
  B: 38-51 N·m {3.8-5.3 kgf·m, 2-38 ft·lbf}

## Oil Pan Upper Block Assembly Note

1. Apply silicone sealant to the oil pan upper block as shown.

Thickness

  2.0-3.0 mm {0.08-0.11 in}

2. Tighten the oil pan upper block bolts in two or three steps in the order shown.

Bolt No. | Tightening Torque
--- | ---
1-6 | 19-25 N·m {1.9-2.6 kgf·m, 14-18 ft·lbf}
7-13 | 7.9-10.7 N·m {80-110 kgf·cm, 69.5-95.4 in·lbf}

## Rear Cover Assembly Note

1. Apply clean engine oil to the oil seal.

2. Push the oil seal slightly in by hand.

3. Press the oil seal in evenly using the SSTs.

## Oil Pan Assembly Note

  Caution

  • If the bolts are reused, remove the old sealant from the bolt threads. Tightening a bolt that has old sealant on it can cause bolt hole damage.

1. Apply silicone sealant to the oil pan along the inside of the bolt holes and overlap the ends.

Thickness

  2.5-3.5 mm {0.099-0.137 in}

2. Install the oil pan.

3. Hand tighten the flangeless bolts and tighten the flanged bolts.

## Flywheel Assembly Note

1. Hold the flywheel using the SST.

2. Clean the crankshaft thread holes before installing the new lock bolts.

3. Tighten the bolts in two or three steps in the order shown.