ON-BOARD DIAGNOSTIC SYSTEM FUNCTION


id040200175100

Malfunction Detection Function

• The malfunction detection function detects malfunctions in the input/output signal system of the ABS (ABS/TCS) HU/CM or DSC HU/CM when the ignition switch is at the ON position.
• When the ABS (ABS/TCS) HU/CM and DSC HU/CM are started up, the following malfunction detections are performed.
ABS (ABS/TCS) HU/CM
- The ABS and brake system warning lights, TCS indicator light, and TCS OFF light illuminate for approx. 2.4 s when the ignition switch is turned to the ON position to inspect for open circuits in the lights. At the same time, the fail-safe relay is operated, and the input/output signals of each part is monitored for malfunction diagnosis. After starting to drive, the first time the vehicle speed is approx. 10 km/h {6.2 mph} or more the pump motor is operated and malfunction diagnosis is performed again. Input/output signals are monitored for malfunction determination when the ignition switch is at the ON position.
DSC HU/CM
- The ABS and brake system warning lights, DSC indicator light, and DSC OFF light illuminate for approx. 2.4 s when the ignition switch is turned to the ON position to inspect for open circuits in the lights. At the same time, the fail-safe relay is operated, and the input/output signals of each part is monitored for malfunction diagnosis. After starting to drive, the first time the vehicle speed is approx. 10 km/h {6.2 mph} or more the pump motor is operated and malfunction diagnosis is performed again. Input/output signals are monitored for malfunction determination when the ignition switch is at the ON position.
• When malfunctions are detected, the corresponding lights are illuminated to alert the driver. Using the external tester communication function, DTCs can be output through the KLN terminal of the DLC-2. At the same time, malfunction detection results are sent to the memory and fail-safe functions.

Memory Function

• The memory function stores DTCs of malfunctions in input/output signal systems. With this function, once a DTC is stored it is not cleared after the ignition switch has been turned off (LOCK position), even if the malfunctioning signal system has returned to normal.
• Since the ABS (ABS/TCS) and DSC control modules have built-in non-volatile memory, DTCs are not cleared even if the battery is removed. Therefore, it is necessary to clear the memory after performing repairs. Refer to the Workshop Manual for the DTC clearing procedure.

Fail-safe Function

• When the malfunction detection function determines a malfunction, each light illuminates to advise the driver. At this time, the fail-safe function controls the ABS, EBD, TCS*1 and DSC*2 as shown in the fail-safe function table.

*1: Vehicles with ABS/TCS or DSC

*2: Only vehicles with DSC

Warning
• If EBD control is suspended the rear wheels could lock-up before the front wheels. If this occurs, the vehicle could swerve and become unstable. Therefore always inspect the system immediately if EBD control is suspended.

Fail-safe Function Table (Vehicles With ABS (ABS/TCS))

Malfunction location

DTC

Fail-safe function

WDS

or equivalent

Warning light illumination condition

Control condition

ABS warning light

BRAKE system warning light (when parking brake is released)

TCS indicator light

TCS OFF light

ABS control

EBD control

TCS control

Wheel-speed sensor
C1145
Illuminated*1
Not illuminated *1, *2
Illuminated*1
Illuminated*1
Not available
Availa-
ble *3
Not available
C1155
C1165
C1175
Wheel-speed sensor/sensor rotor
C1148
C1158
C1168
C1178
C1233
C1234
C1235
C1236
Engine control system, engine speed signal line
C1119
Not illuminated
Not illuminated
Illuminated
Not illuminated

*15

Availa-
ble
Availa-
ble
Available

*16

Engine coolant temperature
U2021
Not illuminated
Not illuminated
Not illuminated*4
Illuminated
Availa-
ble
Availa-
ble
Not available*5
Solenoid valve
C1194
Illuminated*6
Illuminated

*6, *7

Illuminated*6
Not illuminated
Not available
Not available*8
Available
C1198
C1210
C1214
C1242
C1246
C1250
C1254
Solenoid valve, ABS motor or ABS wheel-speed sensor/sensor rotor
C1510
Illuminated
Not illuminated*2
Illuminated
Illuminated
Not available
Availa-
ble *3
Not available*11
C1511
C1512
C1513
TCS control
C1508
Not illuminated
Not illuminated
Not illuminated
Illuminated
Availa-
ble
Availa-
ble
Not available
Fail-safe relay
C1186
Illuminated
Illuminated
Not illuminated
Illuminated
Not available
Not available
Availa-
ble
C1266
Not Illuminated
Availa-
ble
ABS motor and/or ABS motor relay
C1095
Illuminated*6
Not illuminated
Illuminated*6
Not illuminated
Not available
Availa-
ble
Availa-
ble
C1096
ABS (ABS/TCS) HU/CM
B1342
Illuminated*9
Illuminated*9
Illuminated*9
Illuminated

*12

Not available*10
Not available*10
Not available
Power supply system
B1318
Illuminated
Illuminated
Illuminated
Illuminated
Availa-
ble
Availa-
ble
Availa-
ble
ABS (ABS/TCS) HU/CM (pump)
C1140
Illuminated
Not illuminated
Not illuminated

*15

Not illuminated
Not available
Availa-
ble
Availa-
ble
ABS (ABS/TCS) unit mismatched installation
C1414
Illuminated

*13

Not illuminated
Illuminated
Illuminated

*13

Not available
Availa-
ble
Not available*14
Module configuration
B2477
Not illuminated
Not illuminated
Illuminated
Illuminated
Availa-
ble
Availa-
ble
Not available
CAN communication
U1900
Not illuminated
Not illuminated
Illuminated
Not illuminated
Availa-
ble
Availa-
ble
Availa-
ble
U2516
Not illuminated
Not illuminated
Illuminated
Illuminated
Availa-
ble
Availa-
ble
Not available

*1 :
If a malfunction was detected in the previous drive cycle, the light remains illuminated until the wheel-speed sensor is verified to be normal.
*2 :
The warning light illuminates during rear wheel malfunction.
*3 :
Suspends control when there is malfunction in both rear wheels.
*4 :
The light will go out when engine coolant temperature rises.
*5 :
When engine coolant temperature is 0°C {32°F} or less, and TCS operation is inhibited by PCM. When engine coolant temperature rises and TCS OFF light goes out, the system is normal.
*6 :
If a malfunction was detected in the previous drive cycle, the light remains illuminated until the system is verified to be normal when the vehicle is driven at a speed of 10 km/h {6.2 mph} or more.
*7 :
In case that the solenoid valve in the front wheel is stuck on, the light does not illuminate.
*8 :
Control does not stop during each solenoid valves (except rear inlet solenoid valve) stuck off malfunction.
*9 :
If malfunction is related to CAN or configuration, light does not illuminate.
*10 :
If malfunction is related to CAN or configuration, system control is not suspended.
*11 :
Control is not suspended when pressure reduction in operation is detected.
*12 :
If the module is not configurated, light flashes.
*13 :
When there is engine information mismatch installed, the light does not illuminate.
*14 :
When there is engine information mismatch, system control is not suspended.
*15 :
If malfunction is related to CAN (engine speed), the light illuminates.
*16 :
When engine control system has malfunction or engine speed signal is invalid value, system is not suspended.

Fail-safe Function Table (Vehicles With DSC)

Malfunction location

DTC

Fail-safe function

WDS

or equivalent

Warning light illumination condition

Control condition

ABS warning light

BRAKE system warning light (when parking brake is released)

DSC (TCS) indicator light

DSC (TCS) OFF light

ABS control

EBD control

TCS control

DSC control

Brake assist control

Brake fluid pressure sensor
C1953
Not illuminated
Not illuminated
Illuminated
Not illuminated
Avail-able
Avail-able
Avail-able
Stop
Stop
C1954
Combined sensor
C1280
Not illuminated
Not illuminated
Illuminated
Not illuminated
Avail-able
Avail-able
Avail-able
Stop
Avail-able
C1730
C1951
C1952
C1959
Wheel-
speed sensor
C1145
Illuminated*1
Not illuminated *1, *2
Illuminated*1
Illuminated*1
Stop
Avail-able *3
Stop
Stop
Stop
C1155
C1165
C1175
Wheel-
speed sensor/sensor rotor
C1148
C1158
C1168
C1178
C1233
C1234
C1235
C1236
Engine control system
C1119
Not illuminated
Not illuminated
Illuminated
Not illuminated*22
Avail-able
Avail-able
Stop
Stop
Avail-able
Avail-able
Avail-able
Stop*23
Stop*24
Stop*25
Engine coolant temperature
U2021
Not illuminated
Not illuminated
Not illuminated
Illuminated
Avail-able
Avail-able
Stop*5
Stop
Avail-able
Solenoid valve
C1194
Illuminated*6, *7
Illuminated*7, *8
Illuminated*6
Not illuminated
Stop*9
Stop*10
Stop*14
Stop
Stop
C1198
C1210
C1214
C1242
C1246
C1250
C1254
C1400
C1410
C1957
C1957
C1958
DSC HU/CM (pump)
C1140
Illuminated
Not illuminated
Not illuminated*22
Not illuminated
Stop
Avail-able
Stop*14
Stop
Stop
Solenoid valve, motor or wheel-speed sensor/sensor rotor
C1510
Not illuminated*2
Illuminated
Avail-able *3
Stop*15
C1511
C1512
C1513
DSC control
C1507
Not illuminated
Not illuminated
Avail-able
Avail-able
C1508
Fail-safe relay
C1186
Illuminated
Not illuminated
Not illuminated
Illuminated
Stop
Stop
Stop*14
Stop
Stop
C1266
Illuminated
Avail-able
Motor relay, pump motor
C1095
Illuminated*6
Not illuminated
Illuminated*6
Not illuminated
Stop
Avail-able
Stop*14
Stop
Stop
C1096
DSC
HU/CM
B1342
Illuminated*12, *16
Illuminated*12, *16
Illuminated*12, *18
Illuminated*18
Stop

*13, *17

Stop

*13, *17

Stop*17
Stop
Stop

*13, 17

DSC power supply
B1318
Illuminated
Illuminated
Illuminated
Illuminated
Avail-able
Avail-able
Avail-able
Avail-able
Avail-able
DSC HU/CM
C1414
Illuminated*20
Not illuminated
Illuminated*20
Illuminated
Stop*21
Avail-able
Stop
Stop
Stop
Steering angle sensor
C1955
Not illuminated
Not illuminated
Not illuminated
Illuminated
Avail-able
Avail-able
Avail-able
Stop
Avail-able
C1956
Brake fluid level sensor
C1125
Not illuminated
illuminated*11
Illuminated
Not illuminated
Avail-able
Avail-able
Stop*14
Stop
Stop
Reverse signal
B1627
Not illuminated
Not illuminated
Illuminated
Not illuminated
Avail-able
Avail-able
Avail-able
Stop
Avail-able
Brake switch
B1483
Not illuminated
Not illuminated
Illuminated
Not illuminated
Avail-able
Avail-able
Avail-able
Avail-able
Stop
B1484
B1486
Module configuration
B2477
Not illuminated
Not illuminated
Illuminated
Illuminated
Avail-able
Avail-able
Stop
Stop
Stop
CAN communication
U1900
Not illuminated
Not illuminated
Illuminated
Not illuminated
Avail-able
Avail-able
Avail-able
Avail-able
Stop
U2516
Not illuminated
Not illuminated
Illuminated
Illuminated
Avail-able
Avail-able
Stop
Stop
Stop

*1 :
If a malfunction was detected in the previous driving mode, the light remains illuminated until the wheel-speed sensor is verified to be normal.
*2 :
The warning light illuminates during rear wheel malfunction.
*3 :
Stops control when there is malfunction in both rear wheels.
*4 :
The light will go out when engine coolant temperature rises.
*5 :
When engine coolant temperature is 0°C {32°F} or less, and TCS operation is inhibited by PCM. When engine coolant temperature rises and TCS OFF light goes out, the system is normal.
*6 :
If a malfunction was detected in the previous driving mode, the light remains illuminated until the system is verified to be normal when the vehicle is driven at a speed of 10 km/h {6.2 mph} or more.
*7 :
The warning light does not illuminates only during stability control solenoid valve or traction switch solenoid valve off stuck malfunction.
*8 :
The warning light illuminates during rear solenoid valves off stuck malfunction.
*9 :
Control dose not stop during stability control solenoid valves or traction switch solenoid valve off stuck malfunction.
*10 :
Control does not stop during each solenoid valves (except rear inlet solenoid valve) off stuck malfunction.
*11 :
The light will go out when the failure is solved.
*12 :
If malfunction is related to CAN, light does not illuminate.
*13 :
If malfunction is related to CAN, system does not stop.
*14 :
Engine TCS is only available
*15 :
Engine TCS is only available when pressure reduction in operation is detected.
*16 :
If malfunction is related to combine sensor 0 point adjustment or configuration, light dose not illuminate.
*17 :
If malfunction is related to combine sensor 0 point adjustment or configuration, system dose not stop.
*18 :
If the module does not configured, light flashes.
*19 :
When engine speed malfunction is detected, brake TCS is only available.
*20 :
When engine is mismatch installed, the light does not illuminate.
*21 :
When engine is mismatch installed, the system does not stop.
*22 :
If malfunction is related to CAN (engine speed), the light illuminates.
*23 :
When engine speed signal has malfunction, only brake DSC is available.
*24 :
When engine control system has malfunction, only brake TCS is available.
*25 :
When engine control system has malfunction, only brake DSC is available.