VALVE, VALVE GUIDE INSPECTION
id011000506200
1. Measure the valve head margin thickness using a vernier caliper.
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• If it is less than the standard specification, replace the valve.
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Standard valve head margin thickness
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IN: 1.50—1.70 mm {0.0591—0.0669 in}
EX [Vehicles with IDEVA]: 1.68—1.88 mm {0.0662—0.0740 in}
EX [Vehicles without IDEVA]: 1.64—1.84 mm {0.0646—0.0724 in}
2. Measure the length of the each valve using a vernier caliper.
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• If it is less than the minimum specification, replace the valve.
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Standard valve length
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IN: 102.68—103.18 mm {4.0426—4.0622 in}
EX [Vehicles with IDEVA]: 99.77—100.27 mm {3.928—3.947 in}
EX [Vehicles without IDEVA]: 99.73—100.23 mm {3.927—3.946 in}
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Minimum valve length
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IN: 102.64 mm {4.0409 in}
EX [Vehicles with IDEVA]: 99.55 mm {3.919 in}
EX [Vehicles without IDEVA]: 99.51 mm {3.918 in}
3. Measure the valve stem diameter of each valve using the micrometer. Measurement positions total six and are in the X and Y directions, at three points (A, B, and C) as shown in the figure.
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• If it is less than the minimum specification, replace the valve.
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Standard valve stem diameter
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IN: 5.470—5.485 mm {0.2154—0.2159 in}
EX [Vehicles with IDEVA]: 5.465—5.480 mm {0.2152—0.2157 in}
EX [Vehicles without IDEVA]: 5.445—5.460 mm {0.2144—0.2149 in}
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Minimum valve stem diameter
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IN: 5.424 mm {0.2135 in}
EX [Vehicles with IDEVA]: 5.419 mm {0.2133 in}
EX [Vehicles without IDEVA]: 5.399 mm {0.2126 in}
4. Measure the inner diameter of each valve guide using the caliper gauge. Measurement positions total six and are in the X and Y directions, at three points (A, B, and C) as shown in the figure.
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• If it is not within the specification, replace the valve guide.
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Standard valve guide inner diameter
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IN: 5.510—5.530 mm {0.2170—0.2177 in}
EX: 5.510—5.530 mm {0.2170—0.2177 in}
5. Calculate the clearance between the valve stem and the valve guide by subtracting the inner diameter of the valve guide from the outer diameter of the corresponding valve stem.
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• If it exceeds the maximum specification, replace the valve or valve guide.
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Standard clearance between valve stem and guide
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IN: 0.025—0.060 mm {0.0010—0.0023 in}
EX [Vehicles with IDEVA]: 0.030—0.065 mm {0.0012—0.0025 in}
EX [Vehicles without IDEVA]: 0.050—0.085 mm {0.0020—0.0033 in}
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Maximum clearance between valve stem and guide
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0.10 mm {0.0039 in}
6. Measure the projection height (dimension A) of each valve guide using the vernier caliper.
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• If it is not within the specification, replace the valve guide.
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Standard valve guide projection height
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14.8—15.3 mm {0.583—0.602 in}
