FRONT BRAKE (DISC) REMOVAL/INSTALLATION

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Caution

•  Brake fluid will damage painted surfaces. Be careful not to spill any on painted surfaces. In addition, if there is any brake fluid on the wiring harness, the wire insulation may corrode causing a malfunction such as a short circuit. If brake fluid gets on a painted surface or wiring harness, wash and flush it off completely with water immediately.

1.  Remove the wheel and tire. (See WHEEL AND TIRE REMOVAL/INSTALLATION.)

2.  Remove in the order indicated in the table.

3.  Install in the reverse order of removal.

4.  After installation, add brake fluid, bleed the air, and inspect for fluid leakage. (See BRAKE FLUID AIR BLEEDING.)

5.  Depress the brake pedal a few times, rotate the wheel by hand, and verify that the brake does not drag.

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1	Bolt
2	Brake hose
3	Bolt
4	Caliper (See Caliper Installation Note.)
5	Disc pad
6	Wear indicator
7	Shim
8	Guide plate
9	Bolt
10	Mounting support
11	Slide pin
12	Bushing
13	Dust boot
14	Disc plate

Caliper Installation Note

1.  Clean the exposed area of the piston.

2.  Push the piston in using the commercially available disc brake expand tool.

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3.  Install the caliper.