ON-BOARD DIAGNOSTIC [CLIMATE CONTROL UNIT]


id0702k7126600


Outline

•  The on-board diagnostic system has on-board diagnostic, PID/data monitor, and A/C operation check functions.
•  The on-board diagnostic function has the following functions:
―  Malfunction detection function
•  Detects errors in input and output signals
―  Memory function
•  Stores detected malfunctions
―  Malfunction indication function
•  Displays detected malfunctions
•  The malfunction indication function, PID/data monitor, and A/C operation check functions can be performed by connecting the Mazda Modular Diagnostic System (M-MDS) to the DLC-2.

Block Diagram

ac5wzn00000837

Function


Malfunction detection function

•  The malfunction detection function detects errors in the input and output signals. (Ignition switched ON or engine is running)
•  If a malfunction is detected, a DTC is output to the DLC-2 through the malfunction indication function.
•  At the same time, malfunction detection results are sent to the fail-safe and memory functions.


Memory function

•  The memory function stores malfunctioning signal systems which are detected to be malfunctioning by the malfunction detection function.
•  The stored malfunction information is not cleared even when the ignition is switched off (LOCK) or the malfunction is repaired.
•  The stored malfunction information can be cleared by connecting the Mazda Modular Diagnostic System (M-MDS) to the DLC-2 and operating it.


Malfunction indication function

•  The malfunction indication function outputs present or past malfunctions to the DLC-2 as DTCs.
•  The DTCs can be read by connecting the Mazda Modular Diagnostic System (M-MDS) to the DLC-2 and operating it.
Malfunction display mode
•  The climate control unit detects present and past malfunctions in the control system circuits (open/short circuits) and indicates the DTCs shown in the table on the Mazda Modular Diagnostic System (M-MDS).
•  Clear past malfunctions after completing repairs because once a past malfunction is stored, it will remain stored even after the malfunction has been repaired.
•  The stored past malfunction can be cleared by connecting the Mazda Modular Diagnostic System (M-MDS) to the DLC-2 and operating it.

Full-auto air conditioner

X: Applicable
—: Not applicable

DTC No.

Warning/indicator light

System malfunction location

Fail-safe function

Drive cycle

Self test type*1

Memory function

B1081:71
•  Driver-side air mix actuator motor lock (L.H.D.)
•  Passenger-side air mix actuator motor lock (R.H.D.)
X
C
X
B1082:71
•  Passenger-side air mix actuator motor lock (L.H.D.)
•  Driver-side air mix actuator motor lock (R.H.D.)
X
C
X
B1086:71
Airflow mode actuator motor lock
X
C
X
B10FB:71*2
Air intake actuator motor lock
X
C
X
B11F0:12*2
Air intake actuator (potentiometer) circuit short to power supply
X
C, D
X
B11F0:13*2
Air intake actuator (potentiometer) circuit open
X
C, D
X
B11F5:86*3
Invalid data (humidity sensor temperature) received from humidity sensor
X
C, D
X
B1A61:11
Cabin temperature sensor circuit short to ground
X
C, D
X
B1A61:13
Cabin temperature sensor circuit open
X
C, D
X
B1A63:12
Solar radiation sensor (RH) circuit short to power supply
X
C, D
X
B1A63:13
Solar radiation sensor (RH) circuit open
X
D
X
B1A64:12
Solar radiation sensor (LH) circuit short to power supply
X
C, D
X
B1A64:13
Solar radiation sensor (LH) circuit open
X
D
X
B1A69:86*3
Invalid data (relative humidity) received from humidity sensor
X
C, D
X
B1B71:11
Evaporator temperature sensor circuit short to ground
X
C, D
X
B1B71:13
Evaporator temperature sensor circuit open
X
C, D
X
B1C1A:11
•  Driver-side air mix actuator (potentiometer) circuit short to ground (L.H.D.)
•  Passenger-side air mix actuator (potentiometer) circuit short to ground (R.H.D.)
X
C, D
X
B1C1A:13
•  Driver-side air mix actuator (potentiometer) circuit open (L.H.D.)
•  Passenger-side air mix actuator (potentiometer) circuit open (R.H.D.)
X
C, D
X
B1C1B:11
•  Passenger-side air mix actuator (potentiometer) circuit short to ground (L.H.D.)
•  Driver-side air mix actuator (potentiometer) circuit short to ground (R.H.D.)
X
C, D
X
B1C1B:13
•  Passenger-side air mix actuator (potentiometer) circuit open (L.H.D.)
•  Driver-side air mix actuator (potentiometer) circuit open (R.H.D.)
X
C, D
X
B1C1C:11
Airflow mode actuator (potentiometer) circuit short to ground
X
C, D
X
B1C1C:13
Airflow mode actuator (potentiometer) circuit open
X
C, D
X
U0010:88
Unit communication error (MS-CAN)
C, D
X
U0155:00
Communication error with instrument cluster
X
C
X
U0423:68
Invalid data received from Instrument cluster
X
C, D
X
U200D:11
Climate control unit circuit voltage (+5V) circuit short to ground
C, D
X
U210A:86*3
Invalid data (windshield temperature) received from humidity sensor
X
C, D
X
U2300:54
Configuration error (data not received)
X
C, D
X
U2300:55
Configuration error (not configured)
X
C, D
U2300:56
Configuration error (ineffective/non-interchangeable data read)
X
C, D
X
U2300:64
Configuration error (error value read)
X
C, D
X
U3003:16
Climate control unit power supply circuit voltage below threshold (9.98 V or less)
C, D
X
U3003:17
Climate control unit power supply circuit voltage above threshold (16.21 V or more)
C, D
X
U300E:13
Climate control unit power supply circuit open (IG1 or IG2)
C, D
X

*1  :C: CMDTC self test, D: ODDTC self test
*2  :With potentiometer type air intake actuator
*3  :With Humidity sensor

Manual air conditioner

X: Applicable
—: Not applicable

DTC No.

Warning/indicator light

System malfunction location

Fail-safe function

Drive cycle

Self test type*1

Memory function

B1086:71
Airflow mode actuator motor lock
X
C
X
B10FB:71*2
Air intake actuator motor lock
X
C
X
B11F0:12*2
Air intake actuator (potentiometer) circuit short to power supply
X
C, D
X
B11F0:13*2
Air intake actuator (potentiometer) circuit open
X
C, D
X
B11F5:86*3
Invalid data (humidity sensor temperature) received from humidity sensor
X
C, D
X
B13AA:71
Air mix actuator motor lock
X
C
X
B13AB:12
Air mix actuator (potentiometer) circuit short to power supply
X
C, D
X
B13AB:13
Air mix actuator (potentiometer) circuit open
X
C, D
X
B1A69:86*3
Invalid data (relative humidity) received from humidity sensor
X
C, D
X
B1B71:11
Evaporator temperature sensor circuit short to ground
X
C, D
X
B1B71:13
Evaporator temperature sensor circuit open
X
C, D
X
B1C1C:12
Airflow mode actuator (potentiometer) circuit short to power supply
X
C, D
X
B1C1C:13
Airflow mode actuator (potentiometer) circuit open
X
C, D
X
U0010:88
Unit communication error (MS-CAN)
C
X
U0155:00
Communication error with instrument cluster
X
C, D
X
U0423:68
Invalid date received from Instrument cluster
X
C, D
X
U200D:11
Climate control unit circuit voltage (+5V) circuit short to ground
C, D
X
U210A:86*3
Invalid data (windshield temperature) received from humidity sensor
X
C, D
X
U2300:54
Configuration error (data not received)
X
C, D
X
U2300:55
Configuration error (not configured)
X
C, D
U2300:56
Configuration error (ineffective/non-interchangeable data read)
X
C, D
X
U2300:64
Configuration error (error value read)
X
C, D
X
U3003:16
Climate control unit power supply circuit voltage below threshold (10.00 V or less)
C, D
X
U3003:17
Climate control unit power supply circuit voltage above threshold (17.30 V or more)
C, D
X
U300E:13
Climate control unit power supply circuit open (IG2)
C, D
X

*1  :C: CMDTC self test, D: ODDTC self test
*2  :With potentiometer type air intake actuator
*3  :With Humidity sensor
DTC 7-digit code definition
•  When related systems or components have failed, the CM stores the DTC of the malfunctioning part in the CM memory, and allows for the retrieval of the store data using scanning tool when necessary. The DTCs are indicated using seven digits. Each digit indicates the following.
ac5wzn00001320
Status byte for DTC
•  The status byte is the two digits (after hyphen) after the 7-digit DTC.
ac5wzn00001326
•  The status byte is a code which indicates the pending code, current/past malfunction status, or warning illumination status.
•  The status byte can be read by performing a CMDTC self-test using the Mazda Modular Diagnostic System (M-MDS).
•  For details on the status byte, refer to the explanation on the Mazda Modular Diagnostic System (M-MDS) when reading the DTC.


PID/data monitor

•  The PID/data monitor function is used for optionally selecting input signal monitor items preset in the climate control unit/water heater unit and reading them out in real-time.


PID/data monitor table

Full-auto air conditioner

PID

Unit/Condition

Data contents

Climate control unit terminal

A/C_SW
Off/On
•  Off: A/C switch is off.
•  On: A/C switch is on.
AUTO_SW
Off/On
•  Off: AUTO switch is off. (front climate control unit)
•  On: AUTO switch is on. (front climate control unit)
B_MT_RLY_CS
Off/On
•  Off: Blower relay is off.
•  On: Blower relay is on.
1S, 1U (CAN)
DEF_SW
Off/On
•  Off: DEFROSTER switch is off.
•  On: DEFROSTER switch is on.
DUAL_SW
Off/On
•  Off: DUAL switch is off.
•  On: DUAL switch is on.
ECO_SW
Note
•  Displays in the M-MDS but it does not operate.
ELE_W/P
Note
•  Displays in the M-MDS but it does not operate.
ENG_C_TMP
°C, °F
Engine coolant temperature is displayed.
1S, 1U (CAN)
EVA_TMP_SEN
°C, °F
Evaporator temperature is displayed.
1L
F_REC_CS
Off/On
•  Off: Forced recirculate control is off.
•  On: Forced recirculate control is on.
F_WIND_TEMP
°C, °F
Windshield temperature is displayed.
1S, 1U (CAN)
FRE_SW
Off/On
•  Off: FRESH switch is off.
•  On: FRESH switch is on.
FUEL_TYPE
Fuel type is displayed.
1S, 1U (CAN)
HC_TMP_SEN
°C, °F
Heater core temperature is displayed.
1S, 1U (CAN)
HUMIDITY_SEN
%
Relative humidity is displayed.
1S, 1U (CAN)
INC_TMP_SEN
°C, °F
Passenger compartment temperature is displayed.
1H
M_DOWN_SW
Off/On
•  Off: MODE switch (DOWN) is off. (front climate control unit)
•  On: MODE switch (DOWN) is on. (front climate control unit)
M_UP_SW
Off/On
•  Off: MODE switch (UP) is off. (front climate control unit)
•  On: MODE switch (UP) is on. (front climate control unit)
OFF_SW
Off/On
•  Off: OFF switch is off. (front climate control unit)
•  On: OFF switch is on. (front climate control unit)
OUT_CAR_TMP
°C, °F
Ambient temperature is displayed.
1S, 1U (CAN)
R/DEF_CS
Off (enable)/
Off (suspend)/
Off (inhibit)/
On
•  Off (enable): Rear window defogger is off (operation enabled).
•  Off (suspend): Rear window defogger is off (operation interrupted / indicator is kept On).
•  Off (inhibit): Rear window defogger is off (operation disabled / indicator is turned Off).
•  On: Rear window defogger is on.
1S, 1U (CAN)
R/DEF_SW
Off/On
•  Off: Rear window defogger switch is off.
•  On: Rear window defogger switch is on.
1S, 1U (CAN)
REC_SW
Off/On
•  Off: RECIRCULATE switch is off.
•  On: RECIRCULATE switch is on.
RLS_TEMP
°C, °F
Humidity sensor temperature is displayed.
1S, 1U (CAN)
SOLAR_SSR_L
W
Solar radiation amount is displayed.
1M
SOLAR_SSR_R
1O
STOP_ST
Available/
Not Available/
Error
•  i-stop permit condition: Available
•  i-stop inhibit condition: Not Available
•  i-stop signal failure: Error
1S, 1U (CAN)
UNIT_TMP
deg_C/deg_F
Unit of temperature is displayed.
•  deg_C: Centigrade is selected.
•  deg_F: Fahrenheit is selected.

Manual air conditioner

PID

Unit/Condition

Data contents

Climate control unit terminal

A/C_SW
Off/On
•  Off: A/C switch is off.
•  On: A/C switch is on.
AUTO_SW
Note
•  Displays in the M-MDS but it does not operate.
B_MT_RLY_CS
Off/On
•  Off: Blower relay is off.
•  On: Blower relay is on.
B, D (CAN)
DEF_SW
Note
•  Displays in the M-MDS but it does not operate.
DUAL_SW
Note
•  Displays in the M-MDS but it does not operate.
ECO_SW
Note
•  Displays in the M-MDS but it does not operate.
ELE_W/P
Note
•  Displays in the M-MDS but it does not operate.
ENG_C_TMP
°C, °F
Engine coolant temperature is displayed.
B, D (CAN)
EVA_TMP_SEN
°C, °F
Evaporator temperature is displayed.
J
F_REC_CS
Off/On
•  Off: Forced recirculate control is off.
•  On: Forced recirculate control is on.
F_WIND_TEMP
°C, °F
Windshield temperature is displayed.
B, D (CAN)
FRE_SW
Note
•  Displays in the M-MDS but it does not operate.
HUMIDITY_SEN
%
Relative humidity is displayed.
B, D (CAN)
INC_TMP_SEN
Note
•  Displays in the M-MDS but it does not operate.
M_DOWN_SW
Note
•  Displays in the M-MDS but it does not operate.
M_UP_SW
Note
•  Displays in the M-MDS but it does not operate.
OFF_SW
Note
•  Displays in the M-MDS but it does not operate.
OUT_CAR_TMP
°C, °F
Ambient temperature is displayed.
B, D (CAN)
R/DEF_CS
Off (enable)/
Off (suspend)/
Off (inhibit)/
On
•  Off (enable): Rear window defogger is off (operation enabled).
•  Off (suspend): Rear window defogger is off (operation interrupted / indicator is kept On).
•  Off (inhibit): Rear window defogger is off (operation disabled / indicator is turned Off).
•  On: Rear window defogger is on.
B, D (CAN)
R/DEF_SW
Off/On
•  Off: Rear window defogger switch is off.
•  On: Rear window defogger switch is on.
B, D (CAN)
REC_SW
Off/On
•  Off: RECIRCULATE switch is off.
•  On: RECIRCULATE switch is on.
RLS_TEMP
°C, °F
Humidity sensor temperature is displayed.
B, D (CAN)
SLR_R_SEN
Note
•  Displays in the M-MDS but it does not operate.
STOP_ST
Available/
Not Available/
Error
•  i-stop permit condition: Available
•  i-stop inhibit condition: Not Available
•  i-stop signal failure: Error
B, D (CAN)


A/C operation check mode

•  The A/C operation check mode forcibly operates the output devices as shown in the operation check table regardless of the signals input to the climate control unit.
•  During an A/C operation check mode operation, indication in the display panel and the illumination of the indicator light on the switches are automatically controlled.
•  Determine the malfunctioning part by visual inspection, listening to the operation sound, placing a hand on the air vents, or checking that each transition is as indicated in the operation check table.

Mazda Modular Diagnostic System (M-MDS) display

Target part

Reference

Air Mix Actuator
•  Air mix actuator
•  Air mix door
Air conditioning compressor
•  A/C compressor
Air Intake Actuator
•  Air intake actuator
•  Air intake door
Blower Motor Speed
•  Blower motor
Air Flow Mode Actuator
•  Airflow mode actuator
•  Airflow mode door
Illumination of All Indicator Lights
•  Climate control unit


Air mix actuator (Full-auto air conditioner)

Operation

Step

Air mix actuator

Airflow mode actuator

Blower speed

Magnet clutch

Air intake actuator

1
0 %
VENT
3rd
ON
FRESH
2
50 %
3
100 %
4
50 %

Display

Step

Temperature (°C {°F})

Airflow mode

Blower volume

A/C

Recirculate switch indicator light

Fresh switch indicator light

1
20.0 {68}
Displayed
Not illuminated
Illuminated
2
20.5 {68.9}
3
21.0 {70}
4
20.5 {68.9}

Note
•  After approx. 4 s have elapsed the operation step moves to the next step.
•  When the last step is finished, the operation is repeated from Step 1.
•  To prevent super-cooling, the magnetic clutch turns off despite the A/C forced override.


Air mix actuator (Manual air conditioner)

Operation

Step

Air mix actuator

Airflow mode actuator

Blower speed

Magnet clutch

Air intake actuator

1
0 %
VENT
5th
ON
FRESH
2
100 %

Indicator light

Step

Recirculate switch indicator light

Rear window defogger switch indicator light

A/C switch indicator light

1
Not illuminated
Not illuminated
Illuminated
2

Note
•  After approx. 22 s have elapsed the operation step moves to the next step.
•  When the last step is finished, the operation is repeated from Step 1.
•  To prevent super-cooling, the magnetic clutch turns off despite the A/C forced override.


A/C compressor (Full-auto air conditioner)

Operation

Step

Air mix actuator

Airflow mode actuator

Blower speed

Magnet clutch

Air intake actuator

1
0 %
VENT
5th
ON
FRESH
2
OFF

Display

Step

Temperature (°C {°F})

Airflow mode

Blower volume

A/C

Recirculate switch indicator light

Fresh switch indicator light

1
8 {46}
Displayed
Not illuminated
Illuminated
2
Not displayed

Note
•  After the following times have elapsed, the operation step moves to the next step.
―  Step 1: Approx. 5 s
―  Step 2: Approx. 25 s
•  When the last step is finished, the operation is repeated from Step 1.


A/C compressor (Manual air conditioner)

Operation

Step

Air mix actuator

Airflow mode actuator

Blower speed

Magnet clutch

Air intake actuator

1
0 %
VENT
5th
ON
FRESH
2
OFF

Indicator light

Step

Recirculate switch indicator light

Rear window defogger switch indicator light

A/C switch indicator light

1
Not illuminated
Not illuminated
Illuminated
2
Not illuminated

Note
•  After the following times have elapsed, the operation step moves to the next step.
―  Step 1: Approx. 5 s
―  Step 2: Approx. 25 s
•  When the last step is finished, the operation is repeated from Step 1.


Air intake actuator (Full-auto air conditioner)

Operation

Step

Air mix actuator

Airflow mode actuator

Blower speed

Magnet clutch

Air intake actuator

1
0 %
VENT
3rd
ON
FRESH
2
RECIRCULATE
3
OFF
FRESH
4
RECIRCULATE

Display

Step

Temperature (°C {°F})

Airflow mode

Blower volume

A/C

Recirculate switch indicator light

Fresh switch indicator light

1
4 {39}
Displayed
Not illuminated
Illuminated
2
Illuminated
Not illuminated
3
Not displayed
Not illuminated
Illuminated
4
Illuminated
Not illuminated

Note
•  After approx. 4 s have elapsed the operation step moves to the next step.
•  When the last step is finished, the operation is repeated from Step 1.
•  To prevent super-cooling, the magnetic clutch turns off despite the A/C forced override.


Air intake actuator (Manual air conditioner)

Operation

Step

Air mix actuator

Airflow mode actuator

Blower speed

Magnet clutch

Air intake actuator

1
0 %
VENT
5th
ON
FRESH
2
RECIRCULATE
3
OFF
FRESH
4
RECIRCULATE

Indicator light

Step

Recirculate switch indicator light

Rear window defogger switch indicator light

A/C switch indicator light

1
Not illuminated
Not illuminated
Illuminated
2
Illuminated
3
Not illuminated
Not illuminated
4
Illuminated

Note
•  After approx. 11 s have elapsed the operation step moves to the next step.
•  When the last step is finished, the operation is repeated from Step 1.
•  To prevent super-cooling, the magnetic clutch turns off despite the A/C forced override.


Blower motor (Full-auto air conditioner)

Operation

Step

Air mix actuator

Airflow mode actuator

Blower speed

Magnet clutch

Air intake actuator

1
50 %
VENT
OFF
OFF
FRESH
2
1st
ON
3
3rd
4
5th
5
7th

Display

Step

Temperature (°C {°F})

Airflow mode

Blower volume

A/C

Recirculate switch indicator light

Fresh switch indicator light

1
1 {34}
Not displayed
Not displayed
Not illuminated
Illuminated
2
Displayed
3
4
5

Note
•  After approx. 4 s have elapsed the operation step moves to the next step.
•  When the last step is finished, the operation is repeated from Step 1.
•  To prevent super-cooling, the magnetic clutch turns off despite the A/C forced override.


Blower motor (Manual air conditioner)

Operation

Step

Air mix actuator

Airflow mode actuator

Blower speed

Magnet clutch

Air intake actuator

1
50 %
VENT
OFF
OFF
FRESH
2
1st
ON
3
3rd
4
5th
5
7th

Indicator light

Step

Recirculate switch indicator light

Rear window defogger switch indicator light

A/C switch indicator light

1
Not illuminated
Not illuminated
Not illuminated
2
Illuminated
3
4
5

Note
•  After approx. 4 s have elapsed the operation step moves to the next step.
•  When the last step is finished, the operation is repeated from Step 1.
•  To prevent super-cooling, the magnetic clutch turns off despite the A/C forced override.


Airflow mode actuator (Full-auto air conditioner)

Operation

Step

Air mix actuator

Airflow mode actuator

Blower speed

Magnet clutch

Air intake actuator

1
50 %
VENT
3rd
ON
FRESH
2
BI-LEVEL
3
HEAT
4
DEF/HEAT
5
DEFROSTER

Display

Step

Temperature (°C {°F})

Airflow mode

Blower volume

A/C

Recirculate switch indicator light

Fresh switch indicator light

1
3 {37}
Displayed
Not illuminated
Illuminated
2
3
4
5

Note
•  After approx. 4 s have elapsed the operation step moves to the next step.
•  When the last step is finished, the operation is repeated from Step 1.
•  To prevent super-cooling, the magnetic clutch turns off despite the A/C forced override.


Airflow mode actuator (Manual air conditioner)

Operation

Step

Air mix actuator

Airflow mode actuator

Blower speed

Magnet clutch

Air intake actuator

1
50 %
VENT
5th
ON
FRESH
2
BI-LEVEL
3
HEAT
4
DEF/HEAT
5
DEFROSTER

Indicator light

Step

Recirculate switch indicator light

Rear window defogger switch indicator light

A/C switch indicator light

1
Not illuminated
Not illuminated
Illuminated
2
3
4
5

Note
•  After approx. 11 s have elapsed the operation step moves to the next step.
•  When the last step is finished, the operation is repeated from Step 1.
•  To prevent super-cooling, the magnetic clutch turns off despite the A/C forced override.


Indicator light (Full-auto air conditioner)

Operation

Step

Air mix actuator

Airflow mode actuator

Blower speed

Magnet clutch

Air intake actuator

50 %
VENT
OFF
OFF
FRESH

Display

Step

Temperature (°C {°F})

Airflow mode

Blower volume

A/C

Recirculate switch indicator light

Fresh switch indicator light

0 {32}
Not displayed
Not displayed
Not illuminated
Illuminated


Indicator light (Manual air conditioner)

Operation

Step

Air mix actuator

Airflow mode actuator

Blower speed

Magnet clutch

Air intake actuator

50 %
VENT
OFF
OFF
FRESH

Indicator light

Step

Recirculate switch indicator light

Rear window defogger switch indicator light

A/C switch indicator light

Illuminated
Illuminated
Illuminated


A/C operation check stop (Full-auto air conditioner)

Note
•  If "Stop" is selected while the A/C operation check is operating, the A/C stops at the conditions shown in the table.

Operation

Step

Air mix actuator

Airflow mode actuator

Blower speed

Magnet clutch

Air intake actuator

50 %
VENT
OFF
OFF
FRESH

Display

Step

Temperature (°C {°F})

Airflow mode

Blower volume

A/C

Recirculate switch indicator light

Fresh switch indicator light

0 {32}
Not displayed
Not displayed
Not illuminated
Illuminated


A/C operation check stop (Manual air conditioner)

Operation

Step

Air mix actuator

Airflow mode actuator

Blower speed

Magnet clutch

Air intake actuator

50 %
VENT
OFF
OFF
FRESH

Indicator light

Step

Recirculate switch indicator light

Rear window defogger switch indicator light

A/C switch indicator light

Not illuminated
Not illuminated
Not illuminated