NO.17 LACK/LOSS OF POWER-ACCELERATION/CRUISE [SKYACTIV-D 2.2]


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17

LACK/LOSS OF POWER-ACCELERATION/CRUISE

DESCRIPTION
•  Engine speed increase delays when the accelerator pedal is fully depressed.
POSSIBLE CAUSE
•  PCM DTC is stored.
•  Erratic signal to PCM
―  MAF sensor (integrated in MAF sensor/IAT sensor No.1) or related circuit malfunction
―  IAT sensor No.1 (integrated in MAF sensor/IAT sensor No.1) or related circuit malfunction
―  MAP sensor No.2 or related circuit malfunction
―  Exhaust gas temperature sensor No.1 or related circuit malfunction
―  Exhaust gas pressure sensor No.1 or related circuit malfunction
―  BARO sensor (integrated in PCM) or related circuit malfunction
―  Refrigerant pressure sensor or related circuit malfunction
―  A/F sensor or related circuit malfunction
―  Intake shutter valve or related circuit malfunction
―  EGR opening angle signal
―  Regulating valve position sensor or related circuit malfunction
•  Brake dragging
•  ATX malfunction (ATX)
•  Air cleaner malfunction (non-genuine part installed)
•  A/C relay malfunction
•  Fuel injection system malfunction
―  Fuel leakage from fuel system
―  Common rail malfunction
―  Supply pump malfunction
―  Suction control valve malfunction
―  Fuel injector malfunction
―  Fuel pressure relief valve malfunction
―  Fuel check valve or fuel feed valve malfunction
•  Poor fuel quality
•  Mechanical (engine) malfunction
―  Large mechanical resistance
―  Improper engine compression
―  Improper valve timing
―  Intake stroke EGR using double exhaust valve actuation system (IDEVA) malfunction (always on)
―  Engine oil malfunction (oil working up or down)
Warning
•  The following troubleshooting flow chart contains the fuel system diagnosis and repair procedures. Read the following warnings before performing the fuel system services:
―  Always keep sparks and flames away from fuel. Fuel can be easily ignited which could cause serious injury or death, and damage to equipment.
―  Fuel line spills and leakage from the pressurized fuel system are dangerous. Fuel can ignite and cause serious injury or death, and damage to property and facilities. Fuel can also irritate skin and eyes. To prevent this, always complete the "Fuel Line Safety Procedure", while referring to the "BEFORE SERVICE PRECAUTION". (See BEFORE SERVICE PRECAUTION [SKYACTIV-D 2.2].)
―  Fuel is highly flammable and dangerous. Fuel line spills and leakage can cause serious injury or death, and damage to equipment. When installing the fuel hose, always refer to the "AFTER SERVICE PRECAUTION" and perform the "Fuel Hose Installation Procedure". (See AFTER SERVICE PRECAUTION [SKYACTIV-D 2.2].)


Diagnostic Procedure

STEP

INSPECTION

RESULTS

ACTION

1
VERIFY PCM DTC
•  Retrieve PCM DTCs using the M-MDS.
•  Are any DTCs present?
Yes
Go to the applicable DTC inspection.
No
Go to the next step.
2
VERIFY CURRENT INPUT SIGNAL STATUS
Caution
•  While performing this step, always operate the vehicle in a safe and lawful manner.
•  When the M-MDS is used to observe monitor system status while driving, be sure to have another technician with you, or record the data in the M-MDS using the PID/DATA MONITOR AND RECORD capturing function and inspect later.
•  Access the following PIDs using the M-MDS:
―  MAF
―  IAT
―  MAP
―  MAP_DSD
―  EXHPRES1
―  BARO
―  AC_PRES
―  O2S11
―  ISV_POS
―  EGRP
―  VBCV
•  Do the PIDs indicate the correct values under the trouble condition?
Yes
Inspect the related sensor and circuit.
•  If there is any malfunction:
―  Repair or replace the malfunctioning part according to the inspection results, then go to Step 17.
•  If there is no malfunction:
―  Go to the next step.
No
Go to the next step.
3
INSPECT RELATED PART CONDITION
•  Inspect the following:
―  Brake dragging
•  Is the item normal?
Yes
Go to the next step.
No
Repair or replace the malfunctioning part according to the inspection results, then go to Step 17.
4
VERIFY ATX RELATED DTC
•  Retrieve TCM DTCs using the M-MDS.
•  Are any DTCs present?
Yes
Go to the applicable DTC inspection.
No
Go to the next step.
5
VERIFY MALFUNCTION SYMPTOM RELATED TO ATX
•  Verify the malfunction symptom related to the ATX.
•  Is a malfunction occurring which is applicable to the symptom diagnostic index?
Yes
Go to the applicable symptom troubleshooting.
No
Go to the next step.
6
INSPECT AIR CLEANER FOR NON-GENUINE AIR CLEANER INSTALLATION
•  Remove the non-genuine air cleaner.
•  Verify the symptom.
•  Does the symptom disappear?
Yes
Explain to the customer that a malfunction occurred due to the installation of a non-genuine air cleaner.
•  Go to Step 17.
No
Install the removed parts correctly, then go to the next step.
7
INSPECT A/C RELAY
•  Switch the ignition to off.
•  Remove the A/C relay.
•  Inspect the A/C relay.
•  Is the A/C relay normal?
Yes
Go to the next step.
No
Replace the A/C relay, then go to Step 17.
8
INSPECT FOR FUEL LEAKAGE FROM FUEL SYSTEM
•  Visually inspect the following:
―  Fuel leakage from the fuel tank, fuel pump, hose, pipe, fuel injector, supply pump, common rail
―  Cracking and damage in fuel hose and pipe
―  Clamp installation condition for each hose and pipe
―  Fuel pipe securing condition due to deterioration such as rubber of clamp
•  Are all items normal?
Yes
Go to the next step.
No
Repair or replace the malfunctioning part according to the inspection results, then go to Step 17.
9
INSPECT FUEL INJECTION RELATED PARTS
•  Inspect the following parts:
―  Common rail
―  Supply pump
―  Suction control valve
―  Fuel injector
―  Fuel pressure relief valve
•  Are all items normal?
Yes
Go to the next step.
No
Repair or replace the malfunctioning part according to the inspection results, then go to Step 17.
10
INSPECT FOR MALFUNCTION DUE TO POOR FUEL
•  Replace the fuel.
•  Does the symptom disappear?
Yes
Advise the customer as to the change in the fuel used.
No
Remove the accumulated matter in the cylinder head using the following procedure, then go to the next step.
•  Carbon remover
•  Overhauling
11
DETERMINE IF MALFUNCTION IS DUE TO EXCESSIVE ENGINE SPEED RESISTANCE
•  Rotate the crankshaft pulley lock bolt clockwise using a wrench.
•  Can bolts be rotated?
Yes
Go to Step 13.
No
Go to the next step.
12
INSPECT FOR MALFUNCTION DUE TO EXCESSIVE MECHANICAL RESISTANCE OF ENGINE ACCESSORIES
•  Remove all drive belts from engine accessories.
Caution
•  Do not run the engine for long periods with the drive belts of engine accessories removed. Otherwise the engine could be damaged from overheating.
•  Start the engine.
•  Is cranking possible? (Does the engine start?)
Yes
Repair or replace the malfunctioning part according to the inspection results, then go to Step 17. (Large mechanical resistance in engine accessories.)
No
Go to the next step.
13
INSPECT ENGINE COMPRESSION
•  Inspect the engine compression.
•  Are compression pressures within specification?
Specification:
•  Compression
―  Standard: 2255 kPa {22.99 kgf/cm2, 327.1 psi} (180 rpm)
―  Minimum: 1804 kPa {18.40 kgf/cm2, 261.6 psi} (180 rpm)
―  Maximum difference between cylinders: 147 kPa {1.50 kgf/cm2, 21.3 psi} (180 rpm)
Yes
Go to Step 17.
No
Go to the next step.
14
INSPECT FOR MALFUNCTION DUE TO DEVIATED VALVE TIMING
•  Inspect the valve timing (timing chain installation condition).
•  Is the valve timing normal?
Yes
Go to the next step.
No
Adjust the valve timing to the correct timing, then go to Step 17.
15
INSPECT IDEVA
•  Is the IDEVA normal?
Yes
Go to the next step.
No
Repair or replace the malfunctioning part according to the inspection results, then go to Step 17.
16
INSPECT FOR MALFUNCTION DUE TO INTERNAL ENGINE WEAR, DAMAGE
•  Inspect for the following engine internal parts:
―  Cylinder
―  Piston ring
―  Intake valve
―  Exhaust valve
―  Such as cylinder head gasket
•  Are all items normal?
Yes
Replace the lower case, then go to the next step. (Fuel may not inject normally because there is a malfunction in the fuel check valve and fuel feed valve.)
No
Repair or replace the malfunctioning part according to the inspection results, then go to the next step.
17
Verify the test results.
•  If normal, return to the diagnostic index to service any additional symptoms.
•  If a malfunction remains, inspect the related Service Information and perform the repair or diagnosis.
―  If the vehicle is repaired, troubleshooting is completed.
―  If the vehicle is not repaired or additional diagnostic information is not available, replace the PCM.