SHIFT CONTROL MODULE REMOVAL/INSTALLATION [D66M-R]

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Removal

1.  Shift the shift lever to the neutral position.

2.  Remove the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)

3.  Remove the engine cover. (See ENGINE COVER REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)

4.  Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-D 2.2].)

5.  Remove the air cleaner and air hose as a single unit. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)

6.  Remove the battery and battery tray. (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)

7.  Set the turbocharger air outlet pipe component aside as a single unit as shown in the figure. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)

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8.  Disconnect the control cable from the transaxle.

(1)  Pull the lock pin in the direction of the arrow shown in the figure and release the control cable end lock.
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(2)  Press the tabs on the control cable and disconnect the control cable from the bracket on the transaxle.
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9.  Remove the neutral switch in the order shown in the figure

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1
Connector
2
Neutral switch
3
Gasket

10.  Remove the detent ball pin in the order shown in the figure

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1
Plug
2
Gasket
3
Spring
4
Detent ball pin

11.  Remove the back-up light switch in the order shown in the figure

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1
Connector
2
Back-up light switch
3
Gasket

12.  Support the transaxle using a garage jack.

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Caution
•  To prevent deformation of the transaxle, support the clutch housing using a batten of appropriate size.

13.  Remove the bolt shown in the figure and set the ground cable aside.

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14.  Place alignment marks on the locations shown in the figure so that they can be assembled to the same positions as before removal.

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Note
•  Paint so that the outline of the nut is framed on the bracket side.

15.  Remove the No.4 engine mount bracket.

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16.  Remove the shift control module in the order shown in the figure

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1
Breather
2
Shift control module
3
O-ring


Installation

1.  Verify that the shift control module is in the neutral position.

Note
•  If the shift control module is in the neutral position, the shift lever with the weight can be moved up and down to a large extent.
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2.  Install the shift control module in the order shown in the figure

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1
O-ring
2
Shift control module
3
Breather

3.  Tighten the stud bolts.

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4.  Install the No.4 engine mount bracket to No.4 engine mount rubber, and temporarily tighten the installation bolt.

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5.  Align the alignment marks on the No.4 engine mount bracket and nuts, and temporarily tighten the nuts shown in the figure.

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6.  Tighten the No.4 engine mount bracket installation bolt and nuts in the order shown in the figure.

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No.

Tightening torque
1
92—116 N·m {9.4—11 kgf·m, 68—85 ft·lbf}
2
81—99 N·m {8.3—10 kgf·m, 60—73 ft·lbf}

7.  Install the ground cable.

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8.  Install the back-up light switch in the order shown in the figure

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1
Gasket
2
Back-up light switch
3
Connector

9.  Install the detent ball pin in the order shown in the figure

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1
Detent ball pin
2
Spring
3
Gasket
4
Plug

10.  Install the neutral switch in the order shown in the figure

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1
Gasket
2
Neutral switch
3
Connector

11.  Connect the control cable to the transaxle.

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12.  Make sure that the shift lever can be shifted smoothly.

13.  Install the turbocharger air outlet pipe, turbocharger air outlet hose, and air intake pipe aside as a single unit. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)

14.  Install the battery tray and battery. (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)

15.  Install the air cleaner and air hose as a single unit. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)

16.  Connect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-D 2.2].)

17.  Install the engine cover. (See ENGINE COVER REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)

18.  Install the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)