CLIMATE CONTROL UNIT INSPECTION [FULL-AUTO AIR CONDITIONER]


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1.  Remove the climate control unit with the connector connected. (See CLIMATE CONTROL UNIT REMOVAL/INSTALLATION [FULL-AUTO AIR CONDITIONER].)

2.  Switch the ignition ON (engine off or on).

3.  Connect the negative (-) lead of the tester to body ground.

4.  By inserting the positive (+) lead of the tester into each climate control unit terminal, measure the voltage according to the terminal voltage table.

•  If there is any malfunction, inspect the parts under “Inspection item (s)”.
―  If the parts under “Inspection item (s)” are found to be normal (except for terminal 1E), replace the climate control unit.
―  For terminal 1E, first try replacing the blower fan controller. If there is still any malfunction, replace the climate control unit.


Terminal Voltage Table (Reference)

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Terminal

Signal name

Connected to

Measurement condition

Voltage (V)

Inspection item (s)

1A
GND
Body ground
Under any condition
1.0 or less
•  Related wiring harness
1B
B+
ROOM 15 A fuse
Under any condition
B+
•  Related wiring harness
•  ROOM 15 A fuse
1C
1D
DC/DC IG1*1
Ignition relay
Switch the ignition ON (engine off or on)
B+
•  Related wiring harness
•  Ignition relay
Switch the ignition off
1.0 or less
IG1*2
C/U IG1 15 A fuse
Switch the ignition ON (engine off or on)
B+
•  Related wiring harness
•  C/U IG1 15 A fuse
Switch the ignition off
1.0 or less
1E
Blower fan speed control
Blower fan controller
•  Related wiring harness
•  Blower fan controller
1F
IG2
Front body control module (FBCM)
Switch the ignition ON (engine off or on)
B+
•  Related wiring harness
•  Front body control module (FBCM)
Switch the ignition off
1.0 or less
1G
1H
Cabin temperature sensor input
Cabin temperature sensor
Compared with temperature detected by cabin temperature sensor
Refer to graph 1
•  Related wiring harness
•  Cabin temperature sensor
•  Climate control unit: terminal voltage (1N)
1I
1J
Sensor GND
•  Driver-side air mix actuator
•  Passenger-side air mix actuator
•  Airflow mode actuator
•  Evaporator temperature sensor
Under any condition
1.0 or less
•  Related wiring harness
•  Climate control unit: terminal voltage (1N)
1K
1L
Evaporator temperature sensor input
Evaporator temperature sensor
Compared with temperature detected by evaporator temperature sensor
Refer to graph 2
•  Related wiring harness
•  Evaporator temperature sensor
•  Climate control unit: terminal voltage (1N)
1M
Solar radiation sensor (LH) input
Solar radiation sensor
Sunlight shined directly on the solar radiation sensor
4
•  Related wiring harness
•  Climate control unit: terminal voltage (1N)
•  Solar radiation sensor
Blocking light to solar radiation sensor
1.0 or less
1N
+5V
•  Driver-side air mix actuator
•  Passenger-side air mix actuator
•  Airflow mode actuator
•  Solar radiation sensor
Under any condition
5
•  Related wiring harness
•  Driver-side air mix actuator
•  Passenger-side air mix actuator
•  Airflow mode actuator
•  Solar radiation sensor
•  Climate control unit: terminal voltage (1J)
1O
Solar radiation sensor (RH) input
Solar radiation sensor
Sunlight shined directly on the solar radiation sensor
4
•  Related wiring harness
•  Climate control unit: terminal voltage (1N)
•  Solar radiation sensor
Blocking light to solar radiation sensor
1.0 or less
1P
1Q
1R*3
Seat warmer switch signal
Seat warmer control unit
Because this terminal is for communication, good/no good judgment by terminal voltage is not possible.
•  Related wiring harness
1S
MS_CAN_H
CAN related module
Because this terminal is for communication, good/no good judgment by terminal voltage is not possible.
•  Related wiring harness
1T*4
Parking sensor indicator
Parking sensor control module
Parking sensor indicator on
0.6 or less
•  Related wiring harness
•  Parking sensor control unit
Parking sensor indicator off
B+
1U
MS_CAN_L
CAN related module
Because this terminal is for communication, good/no good judgment by terminal voltage is not possible.
•  Related wiring harness
1V
1W
1X*4
Parking sensor switch
Parking sensor control module
Keep parking sensor switch push
2.0 or less
•  Related wiring harness
•  Parking sensor control unit
Release parking sensor switch
5
2A
Potentiometer input
Airflow mode actuator
VENT
4.3 or more
•  Related wiring harness
•  Airflow mode actuator
•  Climate control unit: terminal voltage (1N)
BI-LEVEL
3.4
HEAT
2.5
HEAT/DEF
1.6
DEFROSTER
0.7 or less
2B
Motor operation (COLD)
•  Driver-side air mix actuator (L.H.D.)
•  Passenger-side air mix actuator (R.H.D.)
Moving towards HOT
1.0 or less
•  Related wiring harness
•  Driver-side air mix actuator (L.H.D.)
•  Passenger-side air mix actuator (R.H.D.)
Moving towards COLD
B+
2C
2D
Motor operation (HOT)
•  Driver-side air mix actuator (L.H.D.)
•  Passenger-side air mix actuator (R.H.D.)
Moving towards HOT
B+
•  Related wiring harness
•  Driver-side air mix actuator (L.H.D.)
•  Passenger-side air mix actuator (R.H.D.)
Moving towards COLD
1.0 or less
2E
Potentiometer input
•  Passenger-side air mix actuator (L.H.D.)
•  Driver-side air mix actuator (R.H.D.)
Set temperature at MAX HOT
4.3 or more
•  Related wiring harness
•  Passenger-side air mix actuator (L.H.D.)
•  Driver-side air mix actuator (R.H.D.)
•  Climate control unit: terminal voltage (1N)
Set temperature at MAX COLD
1.0 or less
2F
Motor operation (HOT)
•  Passenger-side air mix actuator (L.H.D.)
•  Driver-side air mix actuator (R.H.D.)
Moving towards HOT
B+
•  Related wiring harness
•  Passenger-side air mix actuator (L.H.D.)
•  Driver-side air mix actuator (R.H.D.)
Moving towards COLD
1.0 or less
2G
Potentiometer input
•  Driver-side air mix actuator (L.H.D.)
•  Passenger-side air mix actuator (R.H.D.)
Set temperature at MAX HOT
4.3 or more
•  Related wiring harness
•  Driver-side air mix actuator (L.H.D.)
•  Passenger-side air mix actuator (R.H.D.)
•  Climate control unit: terminal voltage (1N)
Set temperature at MAX COLD
1.0 or less
2H
Motor operation (COLD)
•  Passenger-side air mix actuator (L.H.D.)
•  Driver-side air mix actuator (R.H.D.)
Moving towards HOT
1.0 or less
•  Related wiring harness
•  Passenger-side air mix actuator (L.H.D.)
•  Driver-side air mix actuator (R.H.D.)
Moving towards COLD
B+
2I
Motor operation (VENT)
Airflow mode actuator
Moving towards VENT
B+
•  Related wiring harness
•  Airflow mode actuator
Moving towards DEFROSTER
1.0 or less
2J
Motor operation (FRESH)
Air intake actuator
Moving towards RECIRCULATE
1.0 or less
•  Related wiring harness
•  Air intake actuator
Moving towards FRESH
B+
2K
Motor operation (DEFROSTER)
Airflow mode actuator
Moving towards DEFROSTER
B+
•  Related wiring harness
•  Airflow mode actuator
Moving towards VENT
1.0 or less
2L
Motor operation (RECIRCULATE)
Air intake actuator
Moving towards RECIRCULATE
B+
•  Related wiring harness
•  Air intake actuator
Moving towards FRESH
1.0 or less

*1  :With i-stop
*2  :Without i-stop
*3  :With seat warmer
*4  :With parking sensor


Blower Fan Speed Control Signal


Fan stopped

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Climate control unit terminal
•  1E(+)—body ground(-)
Oscilloscope setting
•  5 V/DIV (Y), 1 ms/DIV (X), DC range
Vehicle condition
•   Switch the ignition ON (engine off or on)


Manual 1st

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Climate control unit terminal
•  1E(+)—body ground(-)
Oscilloscope setting
•  5 V/DIV (Y), 1 ms/DIV (X), DC range
Vehicle condition
•  Switch the ignition ON (engine off or on)
•  Airflow mode: VENT
•  Air intake mode: RECIRCULATE


Manual 3rd

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Climate control unit terminal
•  1E(+)—body ground(-)
Oscilloscope setting
•  5 V/DIV (Y), 1 ms/DIV (X), DC range
Vehicle condition
•  Switch the ignition ON (engine off or on)
•  Airflow mode: VENT
•  Air intake mode: RECIRCULATE


Manual 7th

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Climate control unit terminal
•  1E(+)—body ground(-)
Oscilloscope setting
•  5 V/DIV (Y), 1 ms/DIV (X), DC range
Vehicle condition
•  Switch the ignition ON (engine off or on)
•  Airflow mode: VENT
•  Air intake mode: RECIRCULATE