MASTER CYLINDER REMOVAL/INSTALLATION [R.H.D.]

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1. For SKYACTIV-G 2.0 or SKYACTIV-G 2.5, perform the following procedure:

(2) Remove the cooler hose (LO) installation nut. (See REFRIGERANT LINE REMOVAL/INSTALLATION.)

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(3) Detach the cooler hose (LO) from the clip.

2. For SKYACTIV-D 2.2, perform the following procedure:

(1) Remove the windshield wiper arm and blade. (See WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION.)

(2) Remove the cowl grille. (See COWL GRILLE REMOVAL/INSTALLATION.)

(3) Remove the windshield wiper motor and link. (See WINDSHIELD WIPER MOTOR AND LINK REMOVAL/INSTALLATION.)

(4) Remove the cowl panel. (See COWL PANEL REMOVAL/INSTALLATION.)

3. Remove in the order indicated in the table.

4. If the master cylinder component is replaced as a single unit, adjust the power brake unit rod. (See Rod Adjustment Note.)

5. Install in the reverse order of removal.

6. After installation, add brake fluid, bleed the air, and inspect for fluid leakage. (See BRAKE FLUID AIR BLEEDING.)

SKYACTIV-G 2.0, SKYACTIV-G 2.5

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1

Brake fluid level sensor connector

2

Clutch reserve hose (MTX)

(See Clutch Reserve Hose Removal Note (MTX).)

(See Clutch Reserve Hose Installation Note (MTX).)

3

Brake pipe

4

Nut

5

Master cylinder component

6

Cap

SKYACTIV-D 2.2

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Rod Adjustment Note

1. Install the plate as shown in the figure and verify that the clearance between the rod end and the plate is within the standard.

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Standard A

0 mm {0 in}

• If not within the standard, adjust the rod position using the following procedure.

(1) Install the SST as shown in the figure.

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(2) Rotate the socket wrench in either direction with the SST secured to adjust the rod position.

Note

• When the socket wrench is rotated clockwise as viewed from the front of the vehicle, the rod moves towards the rear of the vehicle.

• When the socket wrench is rotated counterclockwise as viewed from the front of the vehicle, the rod moves towards the front of the vehicle.

• The rod moves back and forth approx. 1 mm for each rotation.

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Clutch Reserve Hose Removal Note (MTX)

1. Disconnect the clutch reserve hose in the order shown in the figure.

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Clutch Reserve Hose Installation Note (MTX)

1. Insert the clutch reserve hose to the master cylinder.

2. Pull the clutch reserve hose to verify that it does not come off, and reinsert it completely.

1	Brake fluid level sensor connector
2	Clutch reserve hose (MTX) (See Clutch Reserve Hose Removal Note (MTX).) (See Clutch Reserve Hose Installation Note (MTX).)
3	Brake pipe
4	Nut
5	Master cylinder component
6	Cap