CLUTCH UNIT REMOVAL/INSTALLATION [MZR-CD (RF Turbo), MZR-CD 2.2]

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1.  Remove in the order indicated in the table.

2.  Install in the reverse order removal.

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1
Clutch release cylinder
2
Manual transaxle
(See MANUAL TRANSAXLE REMOVAL/INSTALLATION [A26M-R (MZR-CD (RF Turbo))].)
(See MANUAL TRANSAXLE REMOVAL/INSTALLATION [A26M-R (MZR-CD 2.2)].)
3
Boot
4
Clutch release collar
5
Clutch release fork
6
Clutch cover
(See Clutch Cover and Disc Removal Note.)
(See Clutch Cover Installation Note.)
7
Clutch disc
(See Clutch Cover and Disc Removal Note.)
(See Clutch Disc Installation Note.)
8
Pilot bearing
(See Pilot Bearing Removal Note.)
(See Pilot Bearing Installation Note.)
9
Flywheel
(See Flywheel Removal Note.)
(See Flywheel Installation Note.)


Clutch Cover and Disc Removal Note

Caution
•  When replacing components, always replace as a complete set. (Disk & Cover)
•  Due to the automatic adjustment function of clutch cover, if the old cover assembly is reused, it must be installed together with its original clutch disc.

1.  Install the SSTs.

2.  Loosen each bolt one turn at a time in a crisscross pattern until spring tension is released.

3.  Remove the clutch cover and disc.

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Pilot Bearing Removal Note

Note
•  The pilot bearing does not need to be removed unless you are replacing it.

1.  Use the SST to remove the pilot bearing.

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Flywheel Removal Note

1.  Hold the flywheel using the SST.

2.  Remove the bolts evenly and gradually in a crisscross pattern.

3.  Remove the flywheel.

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Flywheel Installation Note

Caution
•  Clean the crankshaft threads before tightening the bolts. The threads may be damaged if the bolts are tightened with any old sealant remaining.

1.  Clean the crankshaft thread holes.

2.  Install the flywheel to the crankshaft.

3.  When reusing the bolts, clean threads and hole, then apply locking compound to the threads.

4.  Hand‐tighten the new flywheel lock bolts.

5.  Install the SST to the flywheel.

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6.  Gradually tighten the flywheel lock bolts in a crisscross pattern.

Tightening torque
152—161 N·m {15.5—16.4 kgf·m, 112—118 ft·lbf}


Pilot Bearing Installation Note

1.  Install the pilot bearing using the corresponding 20 mm {0.79 in} side of a Snap-on brand millimeter size bushing driver set A160M adapter A160M7 (20—22 mm {0.79—0.86 in}) or substitution tool.

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Substitution tool
Outer diameter: 21 mm {0.83 in}
Inner diameter: 19 mm {0.75 in}
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Clutch Disc Installation Note

1.  Clean the splines of the clutch disc and the main drive gear with a brush.

2.  Spread a thin layer of clutch grease on the splines.

3.  Hold the clutch disc position using the SST.

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Clutch Cover Installation Note

1.  Install the SSTs.

2.  Tighten the bolts evenly and gradually in a crisscross pattern.

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Tightening torque
25—33 N·m {2.6—3.3 kgf·m, 19—24 ft·lbf}