CLUTCH PEDAL INSPECTION/ADJUSTMENT [MZR-CD 2.2]


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Clutch Pedal Height

1.  Measure the distance from the upper surface of the pedal pad.

•  If the clutch pedal height is not within the specification, replace the clutch pedal.

L.H.D.

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R.H.D.

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Clutch pedal height (Reference Value)
L.H.D.: 237.5 mm {9.350 in}
R.H.D.: 236.3 mm {9.303 in}


Clutch Pedal Free Play

1.  Depress the clutch pedal by hand until clutch resistance is felt.

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•  If the clutch pedal free play is not within the specification, replace the clutch pedal.
Clutch pedal free play
5—15 mm {0.2—0.5 in}


Clutch Pedal Disengagement Point

1.  Apply the parking brake and fix the front and rear of the wheels with the wheel chocks.

2.  Start the engine at idle.

3.  Without depressing the clutch pedal, move the shift lever slowly to the reverse position.

4.  Hold the lever when the gear noise is heard.

5.  Depress the clutch pedal slowly.

6.  Hold the pedal when the gear noise stops (clutch pedal disengagement point).

7.  Measure distance A (the distance from the clutch pedal disengagement point to the fully depressed position) and the pedal stroke.

8.  Verify that they are within specification.

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•  If distance A or the pedal stroke is out of specification, adjust the pedal height or the clutch pedal free play to specification.
Clutch pedal disengagement stroke (Reference value)
Minimum: 15 mm {0.59 in}
Clutch pedal stroke (Reference value)
L.H.D.: 140.7 mm {5.539 in}
R.H.D.: 145 mm {5.71 in}