A/C UNIT DISASSEMBLY/ASSEMBLY

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1.  Disassemble in the order indicated in the table.

Caution

•  If a non-specified grease is used, it may result in abnormal noise or improper operation of the links. Apply only the specified grease to each link.

2.  Assemble in the reverse order of disassembly.

L.H.D.

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R.H.D.

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1	Duct
2	Side heat duct
3	Polyurethane foam (2)
4	Polyurethane foam (1)
5	Plate cover (2)
6	Plate cover (1)
7	Plate cover (3)
8	Heater core
9	Airflow mode actuator
10	Airflow mode main link
11	Airflow mode link set
12	Air hose
13	Driver’s side air mix actuator (Full-auto air conditioner)
14	Driver’s side air mix actuator link (Full-auto air conditioner)
15	Passenger’s side air mix actuator (Full-auto air conditioner)
	Air mix actuator (Manual air conditioner)
16	Passenger’s side air mix actuator link (Full-auto air conditioner)
	Air mix actuator link (Manual air conditioner)
17	Cover (R.H.D.)
18	Adhesive polyurethane (3) (See Adhesive Polyurethane (3) Assembly Note.)
19	Adhesive polyurethane (2) (See Adhesive Polyurethane (2) Assembly Note.)
20	Adhesive polyurethane (1) (See Adhesive Polyurethane (1) Assembly Note.)
21	Adhesive polyurethane (4) (L.H.D.) (See Adhesive Polyurethane (4) Assembly Note.)
22	Evaporator pipe (See Protector Assembly Note.)
23	Expansion valve
24	A/C case (3)
25	A/C case (4)
26	Polyurethane foam (3)
27	A/C case (2)
28	A/C case (1)
29	Evaporator sensor (See Evaporator Temperature Sensor Assembly Note (Type A).) (See Evaporator Temperature Sensor Assembly Note (Type B).)
30	Sensor clamp (Type B) (See Sensor Clamp Assembly Note (Type B).)
31	Evaporator
32	Door set
33	Seal
34	Power MOS FET (Full-auto air conditioner)
35	PTC heater (MZR-CD (RF Turbo), MZR-CD 2.2)

Sensor Clamp Assembly Note (Type B)

1.  Attach the sensor clamp as shown in the figure.

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Evaporator Temperature Sensor Assembly Note (Type A)

1.  Assemble the evaporator temperature sensor as shown in the figure.

L.H.D.

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R.H.D.

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Caution

•  When installing the evaporator temperature sensor without newly replacing the evaporator, assemble the evaporator temperature sensor with the installation position slid to the previous position. If the evaporator temperature sensor is assembled to the previously installed position, it may not function due to poor contact of the fin surface with the sensor detection area caused by fin deformation.

Note

•  Newly replace an evaporator in which the evaporator temperature sensor cannot be correctly positioned.

Evaporator Temperature Sensor Assembly Note (Type B)

1.  Assemble the evaporator temperature sensor as shown in the figure.

L.H.D.

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R.H.D.

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Protector Assembly Note

1.  Assemble the protector as shown in the figure.

L.H.D.

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R.H.D.

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Adhesive Polyurethane (1) Assembly Note

1.  Assemble the adhesive polyurethane (1) as shown in the figure.

L.H.D.

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R.H.D.

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Adhesive Polyurethane (2) Assembly Note

1.  Assemble the adhesive polyurethane (2) as shown in the figure.

L.H.D.

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R.H.D.

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Adhesive Polyurethane (3) Assembly Note

1.  Assemble the adhesive polyurethane (3) as shown in the figure.

L.H.D.

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R.H.D.

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Adhesive Polyurethane (4) Assembly Note

1.  Assemble the adhesive polyurethane (4) as shown in the figure.

L.H.D.

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