CLIMATE CONTROL UNIT INSPECTION [FULL-AUTO AIR CONDITIONER]


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1.  Remove the climate control unit. (See CLIMATE CONTROL UNIT REMOVAL/INSTALLATION [FULL-AUTO AIR CONDITIONER].)

2.  Connect the climate control unit connector.

3.  Connect the negative (-) lead of the tester to body ground.

4.  Switch the ignition to ON position.

5.  By inserting the positive (+) lead of the tester into each climate control unit terminal, measure the voltage according to the terminal voltage table.

•  If there is any malfunction, inspect the parts under “Inspection item (s)”.
―  If the parts under “Inspection item (s)” are found to be normal (except for terminal 1J), replace the climate control unit.
―  For terminal 1J, first try replacing the power MOS FET. If there is still any malfunction, replace the climate control unit.


Terminal Voltage Table (Reference)

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Terminal

Signal name

Connected to

Measurement condition

Voltage (V)

Inspection item (s)

1A
MS_CAN_H
CAN related module
Because this terminal is for communication, good/no good judgment by terminal voltage is not possible.
•  Related wiring harness
1B
MS_CAN_L
CAN related module
Because this terminal is for communication, good/no good judgment by terminal voltage is not possible.
•  Related wiring harness
1C
1D
GND
Body ground
Under any condition
1.0 or less
•  Related wiring harness
•  ROOM 15 A fuse
1E
B+
ROOM 15 A fuse
Under any condition
B+
1F
Illumination control
Instrument cluster
Headlight switch ON and panel light control switch at max
1.0 or less
•  Related wiring harness
•  Instrument cluster
Headlight switch ON and panel light control switch at min
11.5
1G
IG2
AIR COND 10 A fuse
IG SW ON
B+
•  Related wiring harness
•  AIR COND 10 A fuse
IG SW OFF
1.0 or less
1H
1I
Blower fan speed control
Power MOS FET
Fan stopped
1.0 or less
•  Climate control unit: terminal voltage (1J)
Fan: manual LO
3.01
Fan: manual HI
9.64
1J
Blower motor feed back
•  Blower motor
•  Power MOS FET
Fan stopped
B+
•  Related wiring harness
•  Power MOS FET
•  Blower motor
Fan: manual LO
9.1
Fan: manual HI
1.0 or less
1K
Motor operation
Airflow mode actuator
Moving towards DEFROSTER
B+
•  Related wiring harness
•  Airflow mode actuator
Moving towards VENT
1.0 or less
1L
Motor operation (RECIRCULATE)
Air intake actuator
Moving towards RECIRCULATE
B+
•  Related wiring harness
•  Air intake actuator
Moving towards FRESH
1.0 or less
1M
Motor operation
Airflow mode actuator
Moving towards VENT
B+
•  Related wiring harness
•  Airflow mode actuator
Moving towards DEFROSTER
1.0 or less
1N
Motor operation (FRESH)
Air intake actuator
Moving towards RECIRCULATE
1.0 or less
•  Related wiring harness
•  Air intake actuator
Moving towards FRESH
B+
1O
Motor operation (HOT)
Passenger’s side air mix actuator
Moving towards HOT
B+
•  Related wiring harness
•  Passenger’s side air mix actuator
Moving towards COLD
1.0 or less
1P
Motor operation (HOT)
Driver’s side air mix actuator
Moving towards HOT
B+
•  Related wiring harness
•  Driver’s side air mix actuator
Moving towards COLD
1.0 or less
1Q
Motor operation (COLD)
Passenger’s side air mix actuator
Moving towards HOT
1.0 or less
•  Related wiring harness
•  Passenger’s side air mix actuator
Moving towards COLD
B+
1R
Motor operation (COLD)
Driver’s side air mix actuator
Moving towards HOT
1.0 or less
•  Related wiring harness
•  Driver’s side air mix actuator
Moving towards COLD
B+
1S
Rear window defroster switch
Rear window defroster relay
Rear window defroster switch OFF
B+
•  Related wiring harness
•  Rear window defroster relay
•  Climate control unit: terminal voltage (1S)
•  Climate control unit
Rear window defroster switch ON
1.0 or less
1T*1
PTC relay
PTC heater relay
PTC heater operation
1.0 or less
•  Related wiring harness
•  PTC heater relay
PTC heater stopped
B+
1U
A/C on
Refrigerant pressure switch
A/C off
B+
•  Related wiring harness
A/C on
1.0 or less
1V
1W
TNS signal
Auto light/wiper control module
Headlight switch ON
B+
•  Related wiring harness
•  Auto light/wiper control module
•  Headlight switch
Headlight switch OFF
1.0 or less
1X
2A
Potentiometer input
Passenger’s side air mix actuator
Set temperature at MAX COLD
1.0 or less
•  Related wiring harness
•  Passenger’s side air mix actuator
•  Climate control unit: terminal voltage (2K)
Set temperature at MAX HOT
4.29 or more
2B
Potentiometer input
Airflow mode actuator
VENT
4.33 or more
•  Related wiring harness
•  Airflow mode actuator
•  Climate control unit: terminal voltage (2K)
BILEVEL
3.42
HEAT
2.50
HEAT/DEF
1.58
DEFROSTER
1.0 or less
2C
Potentiometer input
Driver’s side air mix actuator
Set temperature at MAX HOT
4.2 or more
•  Related wiring harness
•  Driver’s side air mix actuator
•  Climate control unit: terminal voltage (2K)
Set temperature at MAX COLD
1.0 or less
2D
Solar radiation sensor input
Solar radiation sensor (LH)
Fluorescent light shined directly on the solar radiation sensor
9.4
•  Related wiring harness
•  Climate control unit: terminal voltage (2K)
•  Solar radiation sensor
Blocking light to solar radiation sensor
0.1 or less
2E
Evaporator temperature sensor input
Evaporator temperature sensor
Compared with temperature detected by evaporator temperature sensor
Refer to graph 1
•  Related wiring harness
•  Evaporator temperature sensor
•  Climate control unit: terminal voltage (1D,1G)
2F
Solar radiation sensor input
Solar radiation sensor (RH)
Fluorescent light shined directly on the solar radiation sensor
8.2
•  Related wiring harness
•  Climate control unit: terminal voltage (2K)
•  Solar radiation sensor
Blocking light to solar radiation sensor
0.1 or less
2G
2H
2I
Cabin temperature sensor input
Cabin temperature sensor
Compared with temperature detected by cabin temperature sensor
Refer to graph 2
•  Related wiring harness
•  Cabin temperature sensor
•  Climate control unit: terminal voltage (2K)
2J
2K
+5V
•  Driver’s side air mix actuator
•  Passenger’s side air mix actuator
•  Airflow mode actuator
•  Solar radiation sensor
IG SW ON
5
•  Related wiring harness
•  Driver’s side air mix actuator
•  Passenger’s side air mix actuator
•  Airflow mode actuator
•  Solar radiation sensor
•  Climate control unit: terminal voltage (1D)
IG SW OFF
1.0 or less
2L
Sensor GND
•  Ambient temperature sensor
•  Cabin temperature sensor
•  Evaporator temperature sensor
•  Air mix actuator
•  Airflow mode actuator
Under any condition
1.0 or less
•  Climate control unit: terminal voltage (1D)

*1  :With PTC heater