HOUSING DISASSEMBLY III


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1.  Disassemble in the order indicated in the table.

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1
Flywheel (MT), counterweight (AT)
2
Tension bolt
3
Rear housing
4
Rear oil seal
5
Rear stationary gear
6
Pressure regulator (Type A)
7
Tubular dowel (rear rotor housing side)
8
Rear rotor housing
9
Rear rotor
A: Side seal
B: Side seal spring
C: Corner seal
D: Corner seal plug
E: Corner Seal Spring
F: Side piece
G: Apex seal
H: Apex seal spring (short)
I: Apex seal spring (long)
10
Tubular dowel (front rotor housing side)
11
Intermediate housing
12
Front rotor housing
13
Eccentric shaft
14
Oil jet plug
15
Spring
16
Steel ball
17
Front rotor
18
Plate
19
Needle bearing
20
Thrust plate
21
Front stationary gear
22
Front housing


Flywheel (MT), Counterweight (AT) Disassembly Note

1.  Lock the flywheel (MT) or counterweight (AT) against rotation using the SST.

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2.  Remove the locknut using the SST.

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3.  Remove the flywheel (MT) or counterweight (AT), using the SST.

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Tension Bolt Disassembly Note

1.  Loosen the tension bolts in 2—3 passes in the order shown in the figure and remove them.

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Rear Housing Disassembly Note

1.  Move the rear housing to the left and right to cut the oil film.

2.  Remove the rear housing.

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Caution
•  If a seal adheres to the rear housing, put it back in its original position in the rotor.


Stationary Gear Disassembly Note

1.  Remove the stationary gear using the SST.

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Tubular Dowel Disassembly Note

1.  Remove the tubular dowel using the SST.

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Rotor Housing Disassembly Note

1.  Remove the rotor housing being careful not to drop the apex seal.

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Rotor Disassembly Note

Note
•  Pair each seal and spring according to the numbers shown in the figure, and place them in the SST according to the numbers shown on the SST.
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1.  Remove the side piece, apex seal, corner seal, side seal, and spring on the engine rear side, and place them in the SST while keeping them in order.

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2.  Move the rotor to the left and right to cut the oil film.

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3.  Remove the rotor.

Caution
•  If a seal adheres to the side housing, put it back in its original position in the rotor.
•  Place the removed rotor upright on soft material such as a rubber sheet or cloth. Do not allow the oil seal to directly contact metal are similar hard surface.

4.  Remove the corner seal, side seal, and spring on the engine front side, and place them in the SST while keeping them in order.

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Intermediate Housing Disassembly Note

1.  Lift the intermediate housing up while another person pushes the eccentric shaft upward approx. 3 cm {1.18 in}.

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2.  Rotate and remove the intermediate housing at the point where the eccentric shaft does not catch.

Caution
•  If a seal adheres to the intermediate housing, put it back in its original position in the rotor.