CLUTCH PEDAL REMOVAL/INSTALLATION


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1.  Disconnect the negative battery cable.

2.  Remove in the order indicated in the table.

3.  Install in the reverse order of removal.

4.  Fully depress the clutch pedal, and verify that the engine starts.

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1
CPP switch connector
2
CPP switch
3
Starter interlock switch connector
4
Starter interlock switch
5
Nut cap / Clip
6
Nut
7
Clutch pedal component
8
Retaining ring
9
Joint pin
10
Bush
11
Nut
12
Push rod
13
Fork
14
Pedal pad
15
Clutch pedal


Nut Cap Removal Note

1.  Dispose of the nut cap after removal.

Note
•  When installing the clutch pedal, install the clip instead of the nut cap.

Clutch Pedal Component Installation Note

Caution
•  Always verify the tightening order for the clutch pedal installation nuts before performing the procedure. If there is a malfunction in the tightening order, it could result in bracket deformation.

1.  Install the clutch pedal component, and then temporarily tighten the nut A.

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2.  Insert the clip completely so that the clutch pedal adheres to the installation surface and there are no gaps between them.

3.  Tighten the nuts B (2).

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Tightening torque
18.6—25.5 N·m {1.90—2.60 kgf·m, 13.7—18.8 ft·lbf}

4.  Tighten the nut A.

Tightening torque
18.6—25.5 N·m {1.90—2.60 kgf·m, 13.7—18.8 ft·lbf}

5.  After installing the clutch pedal component, inspect/adjust the clutch pedal. (See CLUTCH PEDAL INSPECTION/ADJUSTMENT.)


Starter Interlock Switch Installation Note

Caution
•  If the rod is pushed in, it may not operate properly. Be careful not to push the rod in when installing the starter interlock switch.

1.  Insert a new starter interlock switch into the pedal bracket hole in direction A.

2.  While pushing the starter interlock switch in direction A, slide it in direction B until it locks securely.

3.  Fully depress the clutch pedal in the direction of arrow C, and verify that a click sound from the starter interlock switch is heard.

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