MAGNETIC CLUTCH DISASSEMBLY/ASSEMBLY [MANUAL AIR CONDITIONER]

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1.  Disassemble in the order indicated in the table.

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1	Bolt (See Bolt Removal/Installation Note.)
2	Pressure plate
3	Shim (See Shim Installation Note.)
4	Snap ring (See Snap Ring Removal/Installation Note.)
5	A/C compressor pulley
6	Snap ring (See Snap Ring Removal/Installation Note.)
7	Stator
8	A/C compressor body

2.  Assemble in the reverse order of disassembly.

3.  Adjust the magnetic clutch clearance. (See MAGNETIC CLUTCH ADJUSTMENT [MANUAL AIR CONDITIONER].)

Bolt Removal/Installation Note

1.  When removing or installing the bolt, lock the A/C compressor pulley against rotation using the following procedure.

Caution

•  When connecting the positive battery cable to the magnetic clutch connector, use a cable with a female terminal of the correct size. Otherwise, load will be applied to the terminal, resulting in deformation or damage, and poor contact. In addition, the positive battery cable could disconnect from the connector resulting in a short circuit.

(1)  Apply battery positive voltage to the magnetic clutch terminal B and connect the magnetic clutch terminal A to the ground.

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(2)  Wrap the drive belt, which is no longer of use, tightly around the A/C compressor pulley.

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(3)  Hold the drive belt in place with pliers.

(4)  Remove/installation the bolt.

Tightening torque

13—14 N·m {133 —142 kgf·cm, 116—123 in·lbf}

2.  When installing a new A/C compressor body, replace the recommended bolt.

Snap Ring Removal/Installation Note

1.  Remove/installation the snap ring using a snap ring pliers.

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Shim Installation Note

1.  First, insert the 1 mm {0.039 in} thick shim into the shaft.

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