FORWARD ONE-WAY CLUTCH REMOVAL/INSTALLATION

Removal

.

1. Remove the coast clutch hub retaining ring.

2. Remove the coast clutch hub.

3. Remove the forward one-way clutch outer race and sprag component with end caps.

4. Remove the forward one-way clutch end caps from the sprag component.

Note

• Mark the position of the end caps and sprag component for proper reassembly. New design end caps are the same thickness and interchangeable. (But not reversible.)

Caution

• Not all transaxles contain this style sprag component.

5. Remove the forward one-way clutch retainer.

6. Remove the retaining ring down over the gear.

Warning

• Air pressure must not exceed 138 kPa {1.4 kgf/cm², 20 psi}. Wear safety glasses when using compressed air. Failure to follow these instructions can result in personal injury.

7. Clean all parts thoroughly in clean solvent and blow dry with moisture-free compressed air.

8. Inspect the forward one-way clutch parts for damage and wear.

• Outer race

• Sprag component and end caps

• Inner race and low-intermediate sun gear component

• Lube holes.

• Coast clutch hub

Installation

1. Install the retaining ring.

2. Install the forward one-way clutch retainer.

Note

• The tabs on the retainer face downward.

3. Install the forward one-way clutch end caps onto the sprag component.

4. Install the sprag component and end caps in the outer race.

5. Rotate the outer race and sprag component (with end caps) over and install it on the forward one-way clutch inner race.

Note

• Lubrication grooves face upward. (Away from the sun gear.)

6. Install the coast clutch hub.

7. Install the coast clutch hub retaining ring.

Note

• The ends of the retaining ring should point toward the coast clutch hub.

• Make sure the retaining ring is fully seated upon installation.

8. Inspect the operation of the forward one-way clutch with the low/intermediate sun gear facing upward.

• Hold the outer race firmly.

• Rotate the low/intermediate sun gear clockwise.

• The low/intermediate sun gear should rotate with a slight drag without attempting to rotate the outer race.

• Rotate the low/intermediate sun gear counterclockwise. The low/intermediate sun gear should rotate the outer race.