NO.24 A/C ALWAYS ON OR A/C COMPRESSOR RUNS CONTINUOUSLY[AJ (3.0L Duratec)]


id0103a7804900

24
A/C always on or A/C compressor runs continuously
DESCRIPTION
•  A/C compressor magnetic clutch does not disengage.
POSSIBLE CAUSE
•  Stuck engagement
•  A/C relay is stuck closed.
•  Short to ground between A/C switch and PCM
•  Short to ground circuit between A/C relay and PCM
•  A/C relay to magnetic clutch circuit shorts to battery power.

Diagnostic procedure

STEP

INSPECTION

RESULTS

ACTION

1
•  Connect the M-MDS to the DLC–2.
•  Turn the ignition switch to the ON position (Engine off).
•  Retrieve any DTCs.
•  Is “PASSED” displayed?
Yes
No DTC is displayed:
•  Go to the next step.
No
DTC is displayed:
•  Go to the appropriate DTC test.
2
•  Start the engine and run it at idle.
•  Turn the A/C switch on.
•  Remove the A/C relay.
•  Does the A/C magnetic clutch disengage?
Yes
Inspect for the following:
•  A/C relay is stuck closed.
•  Short to ground circuit between A/C relay and PCM terminal 69
―  If the both items are normal, go to the next step.
No
Inspect if the circuit between A/C relay and magnetic clutch shorts to battery power circuit.
•  If the circuit is normal, inspect magnetic clutch stuck engagement or clearance.
3
•  Disconnect the refrigerant pressure switch connector.
•  Start the engine and turn A/C switch on.
Note
•  A/C should not work when the connector disconnected. If the A/C remains working, short to ground circuit may be present.
•  Does A/C remain working?
Yes
Inspect for short to ground circuit between refrigerant pressure switch and PCM terminal 41.
No
Go to the next step.
4
•  Reconnect refrigerant pressure switch connector.
•  Turn off A/C switch.
Note
•  A/C should not work when the A/C switch is turned off. If the A/C remains working, short to ground circuit may be present.
•  Does A/C remain working?
Yes
Inspect for the following:
•  Short to ground circuit between A/C switch and A/C amplifier
•  Short to ground circuit between A/C amplifier and refrigerant pressure switch
No
Inspect for stuck closed A/C switch.
5
•  Verify the test results.
―  If normal, return to the diagnostic index to service any additional symptoms.
―  If malfunction remains, inspect related Service Information and perform repair or diagnosis.
•  If vehicle is repaired, troubleshooting completed.
•  If vehicle is not repaired or additional diagnostic information is not available, replace the PCM.