CRANKSHAFT PULLEY REMOVAL/INSTALLATION[AJ (3.0L Duratec)]

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Removal

1.  Remove the front drive belt. (See DRIVE BELT REMOVAL/INSTALLATION[AJ (3.0L Duratec)].)

2.  Secure the crankshaft pulley using the SST and loosen the crankshaft pulley lock bolt.

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3.  Remove the crankshaft pulley bolt and washer.

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4.  Using the SST, remove the crankshaft pulley.

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Installation

Note
•  Seal surfaces must be free of dirt and oil.

1.  Apply Silicone Gasket and Sealant to the end of the keyway slot.

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Note
•  Lubricate the oil seal contact of the crankshaft pulley with engine oil.

2.  Using the SST, install the crankshaft pulley.

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3.  Install the new bolt and the washer and tighten in four steps.

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•  1st step: Tighten to 120 N·m {12.2 kgf·m, 88.5 ft·lbf}
•  2nd step: Loosen 360 °
•  3rd step: Tighten to 47—53 N·m {4.8—5.4 kgf·m, 35—39 ft·lbf}
•  4 th step: Tighten an additional 85 °—95 °

4.  Remove the SST.

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5.  Install the front drive belt. (See DRIVE BELT REMOVAL/INSTALLATION[AJ (3.0L Duratec)].)