ENGINE DISASSEMBLY/ASSEMBLY

BUE011002000E03

Upper Engine Components

1
Cylinder head
2
Bolt
3
Camshaft position sensor
4
Oil separator hose
5
Crankcase ventilation tube
6
Bolt
7
Ignition coil bracket
8
Radio ignition interference capacitor
9
Bolt
10
EGR tube
11
Bolt
12
Bolt
13
Thermostat housing
14
Bolt
15
Thermostat housing O-ring seal
16
Thermostat
17
Thermostat O-ring seal
18
Water outlet connection
19
Bolt
20
Bolt
21
Oil filler cap
22
Ignition wire
23
Valve cover
24
Valve cover gasket
25
Stud

Cylinder Head Components

1
Bolt-camshaft bearing cap
2
Camshaft bearing cap
3
Valve tappets
4
Valve spring retainer key
5
Valve spring retainers
6
Valve spring-(color coding: exhaust = blue, intake = green)
7
Valve stem seal
8
Exhaust valves
9
Intake valves
10
Cylinder head
11
Camshaft sprocket-exhaust
12
Bolt-camshaft sprocket
13
Camshaft sprocket-intake
14
Exhaust camshaft seal
15
Intake camshaft seal
16
Engine lifting eye bolt
17
Engine lifting eye
18
Cylinder head bolts
19
Spark plugs
20
Intake camshaft
21
Exhaust camshaft
22
Dowel
23
Fifth camshaft bearing caps
24
Plug

Lower Engine Components

1
Positive crankcase ventilation (PCV) valve
2
Grommet
3
Oil separator gasket
4
Bolt
5
Bolt
6
Oil separator
7
Cylinder block
8
Nut
9
Bolt
10
Generator bracket
11
Bolt
12
Water pump housing gasket
13
Water pump
14
Bolt
15
Bolt
16
Engine mount bracket
17
Bolt
18
Water pump pulley
19
Bolt
20
Timing belt cover-upper
21
Bolt
22
Timing belt
23
Timing belt guide
24
Crankshaft sprocket
25
Crankshaft pulley bolt
26
Washer
27
Crankshaft pulley
28
Bolt
29
Timing belt cover-lower
30
Bolt
31
Oil pump screen cover and tube
32
Oil pump inlet gasket
33
Crankshaft front seal
34
Oil pump gasket
35
Oil pump
36
Bolt
37
Stud
38
Intake manifold
39
Bolt
40
Exhaust gas recirculation (EGR) valve
41
Idle air control valve gasket
42
Bolt
43
Idle air control valve
44
Clip
45
Bolt
46
Throttle body
47
Throttle body gasket
48
Bolt
49
Bracket
50
Intake manifold gasket
51
Oil filter fitting
52
Oil cooler gasket
53
Oil cooler
54
Oil cooler mounting bolt
55
Oil pressure sender
56
Plug
57
Knock sensor
58
Fuel injector
59
Retainer clip
60
Bolt
61
Fuel injection supply manifold
62
Flywheel
63
Bolt
64
Clutch
65
Pressure plate
66
Bolt
67
Flexplate
68
Bolt
69
Bolt

Cylinder Block Components

1
Crankshaft rear oil seal
2
Bolt
3
Crankshaft rear oil seal retainer
4
Crankshaft rear oil seal retainer gasket
5
Head gasket
6
Dowel
7
Cylinder block
8
Crankshaft thrust main bearing-upper
9
Crankshaft
10
Woodruff key
11
Crankshaft main bearing-lower
12
Crankshaft main bearing caps
13
Bolt
14
Lower cylinder block gasket
15
Lower cylinder block
16
Oil pan
17
Bolt
18
Oil pan drain plug
19
Bolt
20
Shim
21
Shim
22
Piston ring-upper compression
23
Piston ring-lower compression
24
Oil control ring
25
Oil control ring spacer
26
Piston
27
Piston pin
28
Crankshaft main bearing-upper
29
Connecting rod bearing
30
Bolt
31
Connecting rod